Chemical Process Safety Articles INDEX (1,443 postings as of 8/2022)
- New HSE Shared Research project on Corrosion Under Insulation - can you contribute to this important research? (UK's HSE)
- It does not take 1,500 pounds of Chlorine to pose a serious hazard
- The BULLETIN - Summer 2022
- The CSB's Accidental Release Reporting Rule Data
- Massachusetts Office of Technical Assistance Advisory Preventive Hazard Evaluation for Process Safety
- Was the Jordan Cl2 a true Worst-Case Release Scenario?
- Is Auto-Refrigeration an "inherent safeguard" for liquified pressurized gases Worst-Case Release scenario
- Worst-case Release Scenario for Separate, Interconnected Vessels
- Hot Work Permit Procedures and Date in Section 7.13 (EPA RMP)
- If a covered process has an accident, when does it lose eligibility for Program 1 status?
- Does the distance to endpoint start at the process or stationary source boundary?
- Who Must Develop an Emergency Response Program? (EPA RMP)
- Are Mechanical Controls Considered Administrative Controls as they relate to the WCS?
- RMP Records Maintained Onsite
- Should tank capacity be considered when determining thresholds? (EPA RMP)
- Process identification and distance between vessels (EPA RMP)
- Do I have to report accidents that resulted in medical treatment? (EPA RMP)
- EPA's Hot Work Definition and Requirements
- Different distances to toxic endpoints with different versions of RMP*Comp
- Is a hazard review synonymous with a process hazard analysis (PHA)?
- Why are industries exempt under OSHA's PSM subject to RMP?
- What if the quantity in the RMP Covered process fluctuates?
- Worst-case release from smaller process with larger distance to endpoint
- Administrative controls considered when determining worst-case release quantity
- Criteria for selecting alternative release scenarios
- Hexane explosion in an oil extraction plant (Double Fatality - PRCS)
- EPA issues RMP citations @ water treatment facility (WRONG CHEMICAL - WRONG TANK incident, 2,000 lb Cl2 release & $66K)
- Understanding your Pressure Vessel(s) "Birth Certificates"
- Pressure Vessel "Car Seal" program in Saskatchewan
- ASME B31.3 and Hydrostatic Relief Valves
- How long should fire watches keep watch after Hot Work ends?
- Modifications of a Hydrogen Skid unit leads to explosion with serious injuries during start-up
- Anhydrous Ammonia incident leads to blindness
- Chlorine Dioxide (ClO₂) Generation Fataility (Incompatibles and Combustible Dust Explosion)
- OSHA issues their 2022 VPP Supplemental PSM Questions
- Contractor Safety - Evaluation Tip
- EPA issues RMP/EPCRA ENFORCEMENT ALERT: "Risks of Improper Storage of Hazardous Chemicals at Chemical Warehouses and Distribution Facilities"
- EPA is adding natural gas processing (NGP) facilities to EPCRA/TRI
- EPA finally answers the question: Are "tube" trailers considered a single process?
- Can the RMP's partial pressure exemption be applied to formaldehyde solutions?
- RMP applicability for a process at a facility connected to another facility by piping
- Ammonia present in ammonium hydroxide and RMP TQ Determination
- Does EPA's RMP provide an exemption for the atmospheric storage of flammable liquids?
- Once again EPA attempts to explain their CONCENTRATION QUALIFIERS concept
- The UK's HSE Team and Developing process safety indicators
- Modifications to pressure/vacuum relief devices allows for catastrophic failure of container
- Relief Valves with Activation Indicators and the MOC and PSSR needs
- Ventilation System Design basis?
- Basic "emergency isolation" requirements for Hazardous MaterialsVentilation System Design basis?
- Basic "emergency isolation" requirements for Hazardous Materials
- OH EPA updates their Accidental Releases Prevention Program Rules
- Car Seal is an Operational Safety Program
- Learning from an amusement park ride accident
- Another example of something CRITICAL but not required by OSHA/RAGAGEPs (Electrical Classifications)
- The story of the Three (3) little MI failures and the COVID Pandemic
- Anhydrous Ammonia and CFATS (2021)
- The Fertilizer Canada updates it's Anhydrous Ammonia Code of Practice
- Is an MOC required when making repairs to an ASME pressure vessel?
- Are Mechanical Controls Considered Administrative Controls? (EPA RMP)
- EPA's RMP inspection priorities
- Is a hazard review synonymous with a process hazard analysis (PHA)?
- Do I have to conduct PSM/RMP incident investigations of releases resulting from theft?
- What if the quantity in the process fluctuates?
- EPA finally makes it clear - the TQ determination is NOT based on the capacity of the vessel(s)
- How far apart do separate vessels have to be to be considered different processes?
- Your PSM written program should not be a cut and paste of the standard(s)
- Your MOC/PSSR program(s) and 3-year audit findings
- Process Safety training that is often over looked and NOT required by OSHA/EPA
- Gas detection requirements (IFC)
- Atmospheric storage tank collapses from rapid cooling after a steam cleaning
- Liquid Nitrogen and the State Fire/HAZMAT Codes (Part III - Use and Handling)
- PSM Coverage of Liquid Natural Gas (LNG) Facilities
- Operating procedures and Operational Discipline
- NB Part 4 (2021) recognizes RVs venting to a header/manifold and the need for an intervening stop valve
- Changes to the 2021 Edition of the National Board Inspection Code (NBIC)
- NEW to 2021 ASME BPVC: Section: XIII – Rules for Overpressure Protection
- Upwards and unobstructed, two simple words that cause way too much debate!
- Should we allow line break/equipment opening behind a single valve isolation?
- OSHA (State Plan) issues GDC citation regarding "Hot Bolting"
- DOT tankers without their motive power may be PSM covered processes
- Pressure testing after breaking the boundary of previously tested piping circuit (Part 1)
- Ammonia refrigeration and process chemistry
- The difference between an RMP Correction and Update and the six (6) changes that will trigger an Update
- Line break with single valve isolation is like playing with a loaded weapon Unpublished
- Technical BC launches Ammonia Safety Awareness Program
- Did Technical BC just say pressure vessels in NH3 refrigeration need to be PWHT?
- EPA addresses the forever on-going debate about revised RAGAGEPs and the facility's responsibility to upgrade
- On your next RMP 5-year Update, be sure to include this
- Chlorine Dioxide released inside a tomato processing plant - 47 workers sent to hospital
- EPA issues EPCRA citations @ meat processing facility (1,700 lbs NH3 release & $68K)
- Chlorine (Cl2), the IFC, and treatment system
- Stop Valves in Pressure Relief Piping (ASME B31.3)
- Pneumatic pressure testing gone bad (2 fatalities @ food plant)
- Chemical plant fined after major gas leak (chloride-induced stress corrosion)
- Pamphlet 65 - Personal Protective Equipment for Chlor-Alkali Chemicals is FREE and a MUST HAVE for these chemicals
- Chlorine, the IMC, and Treatment Systems
- Did WELD-ON® just mandate hydrostatic pressure testing of Chlorine piping?
- ASME B31.3 requires each weld be identified as to who made the weld
- CPVC Chlorine piping and "solvent welded" connections
- Chlorine and Process Safety (MI-OSHA ppt)
- GREAT UPDATE from EPA on RMP, EPCRA and Ammonia's impact
- NFPA 499 (2021) updated with a peculiar reference
- Opening the "bleed" on a Double-Block & Bleed arrangement is a "process opening" and is NOT to be taken lightly
- Cal ARP Program 4 and reporting on Process Safety Performance Indicators
- Chemical detection tape - the pro's and con's?
- The CGA updated their G-2 Ammonia standard
- Chlorine and a "KY Scrubber"
- Finding chlorine leaks - approved methods and PSM/RMP requirements
- Why can't I pressure my piping and hold it for X hours and if no loss in pressure it passes my test?
- Chlorine and tubing used in vacuum systems
- Could a fire in my "covered process" that did not cause a release trigger two (2) RMP requirements?
- The Chlorine Institute updates their Emergency Kit “A” for 100-LB. & 150-LB. Chlorine Cylinders Instruction Booklet
- Technical Safety BC issues two (2) Ammonia Refrigeration Safety Orders
- FAILURES of true "facility siting" - our "zoning" process is broken and dangerous! (Part II)
- Spring is here and ammonia transfers are at their peak for spring application
- The Chlorine Institute updates Pamphlet 95, Gaskets for Chlorine Service (Ed. 6)
- Elemental Chlorine (Cl2) is NOT present in sodium hypochlorite (NaOCl)
- OSHRC vacates HAZWOPER citation for response to NH3 @ a power plant
- USA, Mexico, Canada Chlorine (Cl2) Release Data (1997-2014)
- NH3 Line break from hell!
- Are your 1-ton chlorine cylinder trunnions in your MI program?
- Is a Chlorine 1-ton cylinder a DOT container requiring hydrostatic testing?
- Facility fined $200K after Chlorine release from cylinder's fusible plug
- March 15, 2021 should have triggered a modification to your written RMP Management System and II Program or procedure
- Learning opportunities... NH3 leak investigation
- Changes to the 2021 National Board Inspection Code (NBIC)
- EPA issues an Enforcement Alert on Process Start-Ups
- Ammonia leak and explosion was caused by a bad 1/4" liquid drain valve - ignition source still unknown
- WA-OSHA releases Draft Curriculum Elements for Refinery Safety Training for the Skilled Trades
- Kansas Department of Agriculture updates its Anhydrous Ammonia Storage Tank policies (2/13/2021)
- FAILURES of true "facility siting" - our "zoning" process is broken and dangerous!
- Preparing a process for "opening"
- OSHA updates their VPP Application with NH3 Refrigeration questions
- Getting to know your toxic end points
- The hazards of UNSAFE pressure testing
- FM Global to the rescue once again with their Data Sheet 7-45 - Safety Controls, Alarms, and Interlocks (SCAI)
- Why does it matter which ASME B31 section I apply to my piping circuits? Unpublished
- Sulphuric acid process opening gone bad
- CSB update on the N2 Mass Casualty incident at the GA Chicken plant
- NEW 2021 standard for NH3 refrigeration systems in Alberta Canada
- Design Pressure vs. MAWP of a ASME Pressure Vessel
- Some of the 2020 LOPC events in chemical processes in Alberta
- Worker H2S fatality @ Oil Battery
- Bleeder valve left open during tank truck unloading causes fatal NH3 release
- Failed energy isolation during process opening and poor communications results in fatal NH3 release
- Stainless Steel process equipment and corrosion under insulation (CUI)
- Our response to the PHA phrase "never happened before"
- EPA and OSHA are getting serious in their RMP enforcement efforts, especially with NH3 refrigeration and refinery piping inspections!
- Contractor's lack of a PPE HAZ Assessment, saved by the host facility's Safe Work Permit (OSHRC)
- New relief valve on new compressor releases NH3 into engine room
- OSHA PSM Inspection Activity (10/2019 thru 9/2020)
- NFPA now recognizes ISA-RP12.12.03, Standard for PEPs
- Pump cavitation demonstration (Video)
- Do recommendations from the facility siting study report need to be included on the process hazard analysis (PHA) worksheet to be in compliance with .119(e)(5) and .119(e)(7)?
- Understanding the requirements from 1910.119(i)(2)(iii)
- RMP Amendments may get another chance under a Biden Administration
- Lack of proper assembly and torque leads to blown out gasket leading to ammonia leak from heat exchanger
- Did the IFC relinquishes NH3 refrigeration to IIAR?
- NFPA 497 has its Table 4.4.2 updated with new chemical-physical property data
- The Chlorine Institute recognizes three (3) piping pressure testing techniques
- The Chlorine Institute has revised its hydraulic thermal expansion design considerations
- The Chlorine Institute revises its piping leak testing protocols
- The Chlorine Institute has revised its piping RAGAGEP
- PHMSA issues DRAFT FAQ for Midstream facilities and OSHA's PSM
- Tenth Circuit Appeals court rules a boiler connected to a PSM/RMP covered process is part of the "covered process"
- Emergency Response Coordination Activities Effective Date(s)
- Differences in accident history between Program 1 eligibility and the hazard assessment
- Dispersion Modeling Systems Relevant to Homeland Security Preparedness and Response
- Pipe Welding and Welder Qualifications (ASME B31.1 and 31.5)
- COVID safety changes may need an MOC when they impact a PSM/RMP process
- Deficiencies in Process Piping Cause Gas Release Incidents (QA and MI programs)
- Sampling the PSM/RMP covered process can be a serious risk
- Do the quantities of two separate vessels that are interconnected with a closed valve need to be aggregated for the worst-case release scenario analysis?
- Are mechanical controls such as alarms considered administrative controls and therefore limit the worst-case release quantity?
- Worst-case release scenario “quantity released” reporting for a mixture
- FRESH AIR intakes for a ventilation system need to be from a source of FRESH AIR! (Part II)
- A food pantry, 50% Hydrogen Peroxide, and DHS's CFATS
- A PHA is not a JHA; a JHA is not a PHA Unpublished
- More on the limitations of Excess Flow Valves - 9 out 10 times they may let you down when you really need them
- Flammable Liquids, Combustible materials, and Pressure Vessels
- Are you an Anhydrous Ammonia distributor using Nitrogen Stabilizers?
- Safety Advisory: Effects of additives in anhydrous ammonia nurse tanks or delivery tanks (Transport Canada)
- UPDATED 09/12/20: OSHA PSM Citations @ food plant (Fatality, NH3 & $107K)
- EAPs and Procedures to be followed by employees who remain to operate critical plant operations before they evacuate (1910.38(c)(3))
- Which RMP facilities must develop an Emergency Response Program?
- Can the partial pressure exemption be applied to formaldehyde solutions?
- Process Safety and our primary containment systems
- RMP Emergency response coordination activities effective date
- Anhydrous Ammonia, nitrification inhibitor, and EPCRA Sections 311 and 312 reporting
- Updated PSM/RMP Audit Checklist with EPA Emergency Response updates
- Bolted Flanges - torque with dry/rusty bolts
- Bolted flanges - sweat the small stuff (LPG Jet Fire)
- Routine and Non-Routine process openings and Chlorine
- Hydrostatic Relief on piping systems - why so much hate?
- Are you worried about a hydrostatic relief system discharging an HHC/EHS into an occupied space?
- When 1926.64, OSHA's PSM standard for Construction would apply
- 2020 UPDATE on EPA's Initiative to Improve Safety of Ammonia Refrigeration Facilities in New England
- When must a facility with an RMP covered process develop an emergency response program?
- Owner / operator compliance audit timeline
- Process Safety Information... sweating the small stuff (Flange Bolts/Rods)
- Designed with maintenance in mind, NOT! (Ammonia Refrigeration header detection)
- A chicken processor loses its appeal regarding MI procedures (j)(2) and inspections (j)(4)
- Process safety failures led to the fatal Styrene release in India last month
- NH3 2,100 pound NH3 LOPC event exposes eight (8) workers, one hospitalized ($119K)
- Nitrogen Gas generator for fixed water-based fire suppression systems
- Fabrication and Field Testing of Refrigerant Piping (ASME B31.5)
- OSHA Interpretation on Connected Processes managed by two different companies, but on the same contiguous property controlled by an employer or group of affiliated employers
- Compressor vibration may have caused ammonia leak
- Ammonia released from a cold storage room evaporator
- Improper torque leads to Hydrogen fire and explosion
- Visual differences between a BLEVE and a HIT
- Check valve flange failure leads to Ammonia release (Technical Safety BC)
- What can happen when pressure testing is not done by the book
- Two Kansas Companies Fined $1 Million Each In Atchison Chlorine Gas Case
- Determining frequency of emergency coordination activities (changes to response capabilities)
- Face Coverings, flame-retardant/resistant clothing (FRC) and hazardous locations
- Worker injured by explosion in hose during pressure testing (WorkSafe Victoria)
- Three (3) MUST DO with Excess Flow Valves (EFV)
- Welding Inspectors and their documentation
- A shaft seal failure on a compressor in a refrigeration system released approximately 5lbs of ammonia (Technical Safety BC)
- Intermittent compressor shaft seal leak resulted in multiple ammonia releases (Technical Safety BC)
- Black liquor pulp by-product released from ruptured SAE 304 stainless steel piping elbow (Erosion/Corrosion - Technical Safety BC)
- Main shaft seal compressor failure releases ammonia (Technical Safety BC)
- Compressor valve packing failed to maintain a seal to prevent Ammonia saturated oil leak (Technical Safety BC)
- Crack in suction header pressure gauge line results in a NH3 leak (Technical Safety BC)
- Circuitizing your piping for maintenance/inspections (API 570/574)
- Common Operator Deficiencies Discovered by Safety Environmental Management System (SEMS) Audits
- Don't skimp on your piping inspections (API 570 and 574)
- Styrene Incident in Visakhapatnam, India (Polymerization Incident?)
- EPA UPDATES their RMP GDC guidance (April 2020)
- Production facilities that recover natural gas liquids may have enforceable PSM-covered processes
- Multiple LOPC incidents involving highly toxic and corrosive chemicals from incompatible fittings
- Line Break gone BAD (Natural Gas and verifying a ZES)
- Pipe Labeling and ASME B13.1 (EPA RMP & $2,700 and $89K abatement costs)
- Inherently Safer Technology Reviews (NJ TCPA)
- Compliance in a time of COVID-19 Pandemic
- NEVER use the HHC/EHS as your pressure/leak testing media
- This is why ASME B31 series requires us to have written procedures for pressure and leak testing the piping
- Leak testing gone bad (Bubble test on NH3 pipe/valve weld)
- Line Break gone BAD (replacing a defective NH3 pressure gauge)
- EPA required to issue rules requiring hazardous substance spill-prevention and response planning in the next 2 years
- Ammonia Refrigeration, flange connections, gaskets, and torque (EPA Region VI)
- What does a "suitable telltale indicator" look like when we have a dual relief system (Part II)
- Bypassing safety devices is a no-no! (BSEE Alert)
- Pressure Relief Valve Testing on Pneumatic Systems (USCG Bulletin)
- Changes to a plant's water system leads to a flash fire (MOC and State Plumbing Code)
- No MOC for reduction of inventory to below PSM/RMP TQ leads to LPOC event (engineering out excess flow valves)
- When does a pressure vessel not require a pressure relief device? (ASME 6-inch exception)
- Contractor Safety training at petroleum refining or petrochemical manufacturing facilities (WA-OSHA)
- Amine regeneration unit explosion (UK's HSE Report)
- EPA Updates its National Compliance Initiative: Reducing Accidental Releases at Industrial and Chemical Facilities data
- Houston Explosion, Propylene, PSM, and RMP
- Hazardous Locations: When, Where, and How Unpublished
- Process Safety and Engineered Pressure Enclosures Unpublished
- Canada's Ammonia Refrigeration staffing requirements (Public Occupancies)
- Line Break gone BAD (Chlorine)
- When we fail @ Hot Work Safety (Video of Designated HW area)
- CSB's Accidental Release Reporting
- No Procedure for Requesting RMP Five-Year Review Extension
- Types of Information Relevant for Response Planning
- Time Frame to Submit RMP Emergency Contact Information Changes
- Key Safety Measures for Ammonia Refrigeration Processes (EPA & IIAR)
- What does a "suitable telltale indicator" look like when we have a dual relief system
- OSHA's Process Safety Management and EPA's Risk Management Plan Regulatory Requirements along with the CCPS Risk Based Process Safety Elements
- Process Safety is blowing in the political winds (GHS and Flammable Gas Categories)
- EPA EPCRA/CERCLA citations for two (2) Ammonia releases ($82K)
- Line Break gone bad (Natural Gas Condensate w/ flash fire)
- Inadvertent Opening of Valve Causes Injury (Safety Alert)
- Emergency Response to a CATASTROPHIC FAILURE of a Y-Strainer leads to fatal explosion (Isobutylene & $131K)
- Structural failure leads to NH3 LOPC event and 16 employees treated and 3 hospitalized
- Why Hydrostatic Pressure testing is the preferred method - over pneumatic methods
- BLEVE #1 (2020)
- Pressure testing for individual piping system components (an official interp)
- Have you granted your local Fire Department access to your Ammonia Machinery Room on a 24/7/365 basis?
- Line Break gone bad (Butane w/ improper energy isolation)
- Small cracks grow up to become big cracks and big problems (NH3 direct expansion chiller)
- EPA publishes the FINAL RMP Rule (Rescinded Amendments)
- CSB's proposed chemical accident reporting rule (CFR 1604)
- EPA's RMP - Quantity of a substance in a mixture or solution toxics with listed concentration (Conc >20% Aqua Ammonia)
- Helping lower risk through safety engineering (Chlorine and Gas Cabinets)
- FINAL REPORT on the Intercontinental Terminals Company (ITC) Tank Farm Fire
- Process opening GONE BAD with flammable vapors and a cordless grease-gun
- Diaphragm failure is caused from overpressure due to trapped liquid ammonia
- Ammonia release results in facility evacuation and temporary shutdown (CUI)
- Compressor fails causing an uncontrolled ammonia release
- Case Study - Ammonia Incidents in British Columbia (BC) 2007 - 2017 (November 2019)
- In Process Safety - Torquing Matters! (NH3 Leak on manway gasket)
- Corrosion Under Insulation (CUI) leads to NH3 release
- Bonnet gasket leaking from chiller isolation valve to oil pot (10 pound release)
- Guidelines for Ammonia Refrigeration Plant Equipment Integrity Programs (TSBC Draft #2)
- Anhydrous Ammonia Tank Failure - South Africa 1973, Detailed report on a major disaster in a fertilizer plant
- A 3rd Catastrophic Failure of a NH3 Refrigeration pressure vessel
- Line Break gone BAD (Phosgene)
- What RMP information will be available to the public under the new RMP Reconsideration Final Rule
- RMP Reconsideration Final Rule is FINAL as of November 20, 2019
- Another CATASTROPHIC FAILURE of a Ammonia Refrigeration vessel (150-gallon Vessel @ chicken slaughterhouse)
- A PSSR is NOT an Initial Start-Up Procedure
- When a Nitrogen (N2) Purge makes an A_s out of U and Me (Assume)
- Anhydrous Ammonia exposure leads to a tracheotomy (OSHA)
- Why was the Intercontinental Terminal Company (ITC) Tank Fire not a PSM accident?
- Car Seal program and NFPA 496 Type Z Pressurized Cabinet
- Piping inspections matter - NH3 pipe pinhole(s) failure (Video)
- What it looks like when a 1.5" NH3 Relief Valve lifts (Video)
- Catastrophic Failure of an Anhydrous Ammonia Receiver (Video)
- Ammonia Engine Room Explosion (Video Elk Grove, IL 2017)
- Qualifiying your PSM/RMP Contractor is more than OSHA Rates! (high pressure piping contractors)
- Hierarchy of Hazard Control Analysis (HCA)
- Hot Work Incidents Involving NH3 Refrigeration Facilities (NFPA Data 2011)
- NFPA 77 and the use of jumper cables and star washers at flanges
- National Board turns 100 on 12/2/2019
- There is a BIG difference between a Compressed Gas and a Liquified Pressurized Gas (and it matters immensely!)
- NFPA 58 (the leading Flammable Gas code) updated to 2020 Edition
- Piping inspections during installation (API 570)
- PSM and Aerosol (Flammable Gas) Containers Stored in Warehouses/Distribution Centers
- Why some refrigerant piping falls into ASME B31.3 rather than B31.5 Unpublished
- Is a CUI inspection required for insulated vessels?
- API 510 Internal Inspection Frequency
- EPA's RMP Vulnerable zone determination
- NEW RMP Application and Program Level flowchart
- Pipe flanges and process safety
- ORFA Commentary on Ontario-related Legislation, Regulations, and Registered Refrigeration Plant Operational Best Practices
- UK's HSE Safety Alert - Catastrophic rupture of dead-leg pipe-work
- EPA RMP Program 1 five-year accident history and hazard assessment differences
- EPA RMP Worst-case “quantity released” reporting for a mixture
- Ammonia (concentration 20% or greater) and ammonia (anhydrous) alternative release scenarios
- Effect date for 2017 RMP amendments
- EPA RMP... Emergency response Coordination activities effective date
- What changes and amendments were made to the Risk Management Program in 2017 and when will they go into effect?
- EPA RMP... should the model include the entire quantity of the mixture or just the quantity of the regulated substance present in the mixture?
- EPA RMP... When does a facility need to revise its OCA?
- EPA RMP... What is considered hot work and what are the requirements related to hot work?
- EPA RMP... What are the requirements related to contractor procedures and performance?
- EPA RMP... Is there a required minimum or maximum distance for the distance to endpoint in the worst case release scenario?
- EPA RMP... Does the owner or operator have to maintain a written copy of the RMP on site at the stationary source?
- EPA RMP... Does this require the owner or operator to submit an annual update or certification to EPA or the implementing agency?
- EPA RMP... What are considered industrial buildings, commercial buildings, or recreational areas, and how can they be identified?
- EPA RMP... For the five-year accident history, does the owner or operator need to include accidental releases that were only released onto the land or into water?
- EPA RMP... Do the quantities of two separate vessels that are interconnected with a closed valve need to be aggregated for the worst-case release scenario analysis?
- EPA RMP... What is the definition of fuel for the purposes of exclusion?
- EPA RMP... Are mechanical controls such as alarms considered administrative controls and therefore limit the worst-case release quantity?
- EPA RMP... Do all facilities subject to the risk management program regulations have to develop an emergency response program?
- Expansion/Seismic hoses, excess flow valves, and check valves
- Internal inspections... of my pressure vessel??? We don't need no internal inspections
- What happens when the NH3 release inside the engine room exceeds 40,000 ppm?
- 2019 edition of the National Board Inspection Code (NBIC) summary of major changes
- Anhydrous Ammonia hydrostatic expansion event?
- Hazards of Improper weld repair and failed hydrostatic pressure testing?
- EPA RMP GDC citations @ windshield wiper fluid manufacturing facility (Methanol & $197K)
- Benchmarking Risk by Whole Room Scale Leaks and Ignitions Testing of A3 Refrigerants
- Human Factors 101 - #1002 Signs
- Human Factors 101 - #1001
- Hazardous Materials and Chicago Coupling(s)
- Piping Corrosion (External - Outside/In)
- Current National Enforcement Initiative (NEI), Ammonia Refrigeration - What To Look For
- Overview of New RMP Provisions (EPA Region 3)
- EPA announces their RMP enforcement and compliance assurance priorities for fiscal years 2020 to 2023
- Ammonia Refrigeration and Tight-Fitting Doors
- Setting the record straight on NH3 detectors, the IMC, IFC and ASHRAE 15
- Why lawyers/judges make poor safety engineers (OSHRC NH3 PSM decision)
- Was the massive explosion at PES this past week a BLEVE or a HIT
- NTSB issues PRELIMINARY findings on Beach Park, IL NH3 release
- What you do with your "Ammonia bleed water" matters!
- Controlling access to your process battery limits is CRITICAL... for almost everyone
- Vehicle Impact Protection Alternative to Bollards - Curb Barrier Protection Model
- Anhydrous Ammonia Pipe Welding per ANSI K61.1/CGA 2.1 (ASME B31.3)
- North Dakota's Anhydrous Ammonia Code - well done ND!
- Accidents associated with ammonia (ARIA)
- Explosion of an alcohol tank inside a vinegar plant
- Hydrogen chloride release following a maintenance operation
- Explosion of an underground solvent storage tank during a maintenance operation
- Phosgene discharges in a chemical plant (IMPEL)
- The use of sulfur stick to find a CAT 2 Flammable Gas Leak comes with some inherent hazards (Video)
- Process Safety MANAGEMENT Unpublished
- Anhydrous Ammonia Exposure Event (Line Break Gone Bad - RV change out @ power plant)
- Anhydrous Ammonia nitrogen stabilizers need an MOC and PSSR in the fertilizer industry
- Workers Hospitalized from Ammonia Leak during PRV Maintenance (Line Break/Process Opening Gone Bad @ food plant)
- Process Opening 24' up in a scissor lift gone bad (NH3 Oil Draining)
- NH3 Fatality after ice cream vessel (NH3 coils) catastrophically fails
- One Killed, One Injured Following Ammonia Vessel failure (Oil Separator)
- UNSAFE NH3 charging practices causes catastrophic failure of 150-pound NH3 cylinder and a fatality
- FATAL NH3 refrigeration vessel catastrophic failure at 170 psi
- Fatal NH3 release caused by threaded joint weakened by vibrations
- Example of valves to Car-Seal OPEN and CLOSED on a NH3 refrigeration process
- Line Break Gone Bad (Flammable Liquid)
- Welding on used containers fatal explosion
- A little known CAT 1 Flammable Liquid with an IDLH of 10 ppm Unpublished
- Perfect example of delayed response to HF acid exposure
- EPA issues a Hazardous Weather Release Prevention and Reporting Alert
- Process Safety Tip... Car Seal vs LOTO
- What do we see in this picture? (Pressure vessels and fire scenarios)
- Proper application of Emergency Escape Breathing Apparatus (EEBA)
- So does OSHA really want to revise the PSM standard?
- Leak Testing Fatality GDC Citations
- Excellent explanation of the HFO-1234yf transition
- Line Break Gone Bad (Cl2 Bleed)
- Cl2 release at corn and flour milling facility from ruptured vacuum regulator
- When inches matter in our design basis
- Valve fails while being turned and releases 200 pounds of NH3 leading to 1st and 2nd degree burns
- Hazards of improper pressure testing - Employee Is Killed When Refrigeration System (commercial) Explodes
- Ammonia Evaporator not LOTO'ed leading to 68 pound release and 4 hospitilizations
- Liquid ammonia causes frostbite injuries to sanitation employee working on Evaporator drain pan
- My Aussie friend in safety ROCKS!
- Is there a difference between a vapor and a gas?
- Did we just experience an NH3 Worst-Case Release Scenario?
- Eeny, meeny, miny, moe (Human Factors)
- Anhydrous Ammonia is still the top Toxic involved in RMP 5-year accident histories
- 1,800 pound Ammonia release from a CO2/NH3 Cascade Refrigeration System
- What does it mean when we say our facility has coordinated response needs with local emergency planning and response organizations?
- Process Safety and our pipe flanges (type of bolts, threads showing, etc.)
- Quite Possibly the best ASME B31.3 Cheat Sheet for Anhydrous Ammonia (MN-Dept of Ag)
- Purged and Pressurized Enclosure Protection Techniques in HAZLOCs
- Draining/Venting an HHC/EHS from a process
- Another example of "Start-Up After Turnaround/Shutdown"
- OSHRC defines PSM Battery Limits (Boiler Explosion @ Refinery)
- Ruptured refrigeration evaporator releases ammonia resulting in extensive area evacuation
- US EPA's Safety Video - Anhydrous ammonia safety in ice rinks (2019)
- Hazards of Pressure Testing using the Hazardous Material as your test media
- WorksSafeBC ammonia inspection results (3/2019 Update)
- A look at EPA's Ammonia Refrigeration General Duty Clause (GDC) Pilot Project
- Verification of Energy Isolation Device effectiveness is CRITICAL (CCPS Process Safety Beacon)
- Why its important to establish process battery limits to control external hazards to the process
- RMP Trends Analysis (NC DEQ)
- Pressure Testing Hazards are serious and need written procedures
- Corrosion Under Insulation (CUI) and just a tad bit of thickness loss
- Does your process have a rupture disc below the relief valve?
- When you need to PNEUMATICALLY pressure test your pressure vessel
- Have you revised your Incident Investigation procedure/practices and report form(s) for your RMP covered process(s)?
- NJ's Toxic Catastrophe Prevention Act (TCPA) Program Update
- NFPA 51B - 2019 Updates to Fire Watch and Fire Monitoring Requirements
- Emergency Pressure Control Systems (EPCS) and Car Seal Program
- EPA's RMP and Ammonia Refrigeration
- LOPC... just four letters but they mean SO MUCH to process safety engineers
- An emergency alarm system at a PSM/RMP facility and NFPA 72
- Why are the pressure vessels in my PSM/RMP covered processes managed differently than those "every day" type pressure vessels?
- Is API 570 your Piping Inspection/Repair RAGAGEP... Repair Requirements are now crystal clear
- MDMT and Atmospheric Temps
- OSHA's position on flammable liquids (.106) and PSM (.119) with regard to PD pumps in a process
- The Food Industry, Peracetic Acid (79-21-1), and the 1% Rule
- Safety in New England Ice Rinks (EPA Region 1)
- Managing your PRCS Entry Program/Procedures at a PSM/RMP covered facility
- EPA's RMP Reconsideration Rule
- Process Safety - Systems and Equipment Isolation
- Don't let fools scare you! EPA RMP 3rd Party Compliance Audits
- Ammonia release caused by a "recalled" solenoid valve not being addressed
- PSM/RMP "Inspection of Buried Process Piping" Unpublished
- The differences between ASME B31 series and API 570 series
- OSHA 2018 citations in NAICS Code: 493120 Refrigerated Warehousing and Storage
- A look at EPA's RMP Emergency Response "Exercises" requirement Unpublished
- The RMP Amendments are NOW EFFECTIVE as of TODAY
- What are inherently safer practices?
- Moving from PSM/RMP Operating Procedures to Emergency Action Plan (EAP) to Emergency Response Plan (ERP)
- Fernie Investigation- Findings & Recommendations for Refrigeration Contractors/Mechanics (Video Presentation)
- What are "applicable provisions of the emergency action plan" for contractors working at a PSM/RMP covered facility?
- What is "corrosion allowance" and why should I care about it?
- Flame-Resistant Clothing and emblems (and reflective striping) on the garments (Size now matters!)
- NYC RMPs
- EPA's 2017 RMP Amendments Compliance Obligations
- Chlorine Accident Summaries (1968 - 2003)
- Fatal Explosion - catalyst Raney nickel was exposed to air during cleaning
- Technical Safety BC Workshop pinpoints two factors behind ammonia releases
- Can compressed air be used for pressure testing refrigerant piping?
- BSEE Safety Alert - Fired Vessel Hazards Identified in Risk-Based Inspections
- EPA releases the 2017 RMP Accidents
- Leave the politics out of my Process Safety!
- OSHRC differs on what constitutes RAGAGEP
- Is EPA seeking to modify the List of Regulated RMP Substances?
- EPA Region 7 RMP Accident Data Analysis
- UPDATE on Seafood Plant NH3 Fatality (New Scene Pics)
- EPA RMP Amendment Dates (as of 9/14/2018)
- A deeper look into OSHA's PSM vs. EPA RMP
- Process deviation indicators (i.e. alarms)
- Chemical Facility Anti-Terrorism Standards (CFATS): Ammonia (Anhydrous)
- The Ventilation Design Basis begins with our intakes
- United States Court of Appeals vacates the RMP Amendments Delay Rule
- 8-hr RMP Submittal Course
- 2018 BLEVE in Italy (MC331 LPG Tanker)
- How do you update your RMP Emergency Contact info within a month when a replacement contact is not in place within one month?
- Anhydrous Ammonia will BURN! (Video)
- "Slugging" Compressor with liquid ammonia (Video)
- Line Break Gone Bad (tetra-methyl ammonium hydroxide and man-lift)
- Labeling for PSM/RMP Process "Battery Limits"
- The Borden's Ammonia Explosion December 11, 1983
- LPG leak at flange during Start-Up (DMIR)
- Shelter-In-Place means a RMP Update is due in 6-months
- Process Operators and "Emergency Response"
- Car-Seal Program (Revised 6/2018)
- WorkSafeBC Ammonia Inspection initiative Update (June 2018)
- OSHA and "No. 54 drill-size openings" (Anhydrous Ammonia)
- Should a PRD header/manifold system have "intervening valves"?
- Fiscal Year 2018 U.S. Chemical Safety and Hazard Investigation Board Management Challenges
- Scissor Lift causes NH3 leak and serious chemical burns and severe respiratory damage
- Why I would never ask... "What if the RV has an incorrect set point" in my What-if Analysis
- Why I no longer list "Relief System" as a PREVENTION Safe Gaurd in most of my "HIGH PRESSURE" scenario(s)
- What is my FIRST LAYER of protection?
- OSHA’s Potential Revisions to the Process Safety Management Standard
- EPA's Proposed Changes: Rescind Incident Investigation, Third-Party Audit, Safer Technology and Alternatives Analysis (STAA), and Other Prevention Program Amendments (May 2018)
- EPA's estimated costs of chemical accidents with off-site impacts
- Try to look at your next PHA in a different frame of mind
- Recommended improvements to EPA's RMP inspection process (OIG 2018)
- OSHA's official interpretation and explanation of the phrase "on site in one location"
- Difference between Maximum Intended Inventory and "the charge" in an NH3 refrigeration process
- CAL-OSHA's Annual PSM Report
- RMP Reconsideration Proposed Rule Fact Sheet (May 2018)
- Hot Work and an IMPAIRED SPRINKLER (and update FM HW Data Sheet)
- EPA RMP Amendment(s) UPDATE (May 2018)
- Which ASME B31 Piping RAGAGEP will apply to my process piping?
- OSHA'S revised Process Safety Management "Retail Exemption" Enforcement Policy (2018)
- Top 10 errors using Flame-Resistant Clothing (FRC) for flash fire protection
- Changes to facilities that affect a covered process (1910.119(l)(1)
- Diesel Tank Hot Work Incident Investigation Report
- National Board's position on "intervening stop valves" in Relief systems
- Understanding an NH3 Refrigeration "Emergency Pressure Control System"
- More Human Factors nightmares (NH3 to LPG Tank)
- Thoughts on our Ammonia Process Diffuser Tank's Mechanical Integrity
- Is a NH3 discharge to a water diffusion system a "reportable release"
- Mechanical Integrity for your Anhydrous Ammonia Hose(s)
- How often are you pressure testing your Bulk Unloading/Loading Hoses?
- WorkSafe BC - Ammonia in Refrigeration Systems (Revised 3/2018)
- CFATS data update
- Are your fire hydrants in your Mechanical Integrity Inspection/Testing program?
- Protecting your fire hydrants and connections per "code"
- How many RMPs do you have vs. How many processes you report in your single RMP
- Relief Valve Testing and the National Board
- EPA updates the RISK MANAGEMENT PLAN RMP*eSUBMIT USER’S MANUAL
- OSHA, along with EPA and DHS, make up the Chemical Facility Security and Safety Working Group
- IFC's Section 606.8 Refrigerant detector, alarm signals and "approved location(s)"
- Is the IIAR adopting "bench testing" for Relief Valves?
- WorkSafeBC Ammonia Inspection Initiative update (2/2018)
- 4C HSE Conference PSM Presentation
- FM Global offers a HOT WORK PERMIT APP
- When your hot gas defrost just isn't get'n her done!
- Returning to Service after Line Break/Process Opening GONE BAD (SO2 Valve)
- Ohio Environmental Protection Agency's Business Impact Analysis on OAC Chapter 3745-104, “Accidental Releases Prevention Program” (RMP)
- Federal EPA considering a "new fee" for facilities under the RMP and SPCC rules
- FM Global's NEW Data Sheet shares Loss Histories related to Ammonia Refrigeration Processes
- Ohio's new Mechanical Refrigeration Code (based on IFC 2015)
- OSHA's General Duty Clause and RV's "discharging to a safe location"
- Process Safety Training - April 2-6, 2018
- ASME B31.3 Pressure Testing and Leak Testing Requirements for Process Piping
- Human Factors and Process Valves
- D.C. Circuit Court Sets Oral Arguments for Challenging EPA's delay of the RMP Amendments
- D.C. Circuit Court Sets Oral Arguments for In Challenging EPA's delay of the RMP Amendments
- RMP Top 20 Facilities w/ a 5-year Accident History (Jan. 2018)
- Improper "Hot Charging" causes NH3 cylinder to rupture
- Ammonia release leads to flashfire and destruction of electrical inside conduit
- Dangers of process openings and bleeding off NH3 (RV Change out)
- Process/Line Opening gone bad
- What does a "Hierarchy of Hazard Controls Analysis (HCA)" look like?
- Break-down of WA-OSHA (DOSH) NEW PSM standard for Refineries
- WA-OSHA has released its DRAFT language for its PSM Standard for Refineries
- Relief System Design Basis Tips from Canada's TSSA
- When piping pressure tests go bad
- This is why using your hazardous material to perform the pressure or leak testing is NOT a good idea
- Opening the cage (LOPC) allows the animal to roam free
- Disconnecting "process hoses" are by definition a "Line Break/Process Opening" task (Chlorine)
- Pressure Testing newly installed HHC/EHS Piping matters (Chlorine start-up)
- CSB's latest video on the 2016 Kansas WRONG CHEMICAL to WRONG TANK incident (H2SO4 and NaClO)
- Flanges, their bolts, their gaskets, and their TORQUE
- Line Break/Process Opening GONE BAD (NH3 Pump Down)
- A new grade of anhydrous ammonia fertilizer means an MOC, PSSR, etc.
- Using codes/standards from foreign countries to improve process safety
- Annual SOP(s) review and training
- Correcting RMP with new emergency contact information
- OH EPA offers a "CHECKLIST FOR SIMPLE REVALIDATION"
- Refrigeration Safety Study - Ammonia Incidents in British Columbia (BC) 2007 - 2015
- OH Mechanical Code Update (11/2017)
- OH Fire Code and Ammonia Refrigeration as of 12/15/2017
- 2018 IFC changes in HAZMAT piping requirements
- Line Break/Process Opening GONE BAD (NH3)
- Another fatal hot work (electrical tool) explosion on storage tank
- Hot Work Accident Data (NFPA 2016)
- New versions of CAMEOfm and Tier2 Submit are now available (November 2017)
- Does EPA believe NH3 is safer and better for the environment than R-22???
- Do regulated facilities fare better after Hurricanes?
- 300# NH3 release from ruptured cylinder during start-up of a refinery alkylation unit
- Using CAMEO Tools for RMP and EPCRA Off-Site Consequence Analyses
- RMP Data by the numbers as of November 2017
- FM Global is leading the way with revised Hot Work Permit and Fire Watch Requirements
- What your piping contractor should provide you for your PSM/RMP piping installation(s)
- UPDATE on the 40,000 NH3 release in IL in April 2016
- Ohio upgrades Hot Work requirements when performing Hot work on flammable and combustible liquid storage tanks
- State of Ohio to require NH3 RV Discharge to be thru a destruction system or have an engineering analysis stating otherwise
- Hydrostatic test or Pneumatic Test... which shall I use on my flammable liquid piping?
- Bleeding off NH3 Accident (2017)
- 2017 OSHA PSM activity by Industry Sectors
- How things have changed in the world of RMP Risks... Anhydrous Ammonia
- An explanation of Certified Welding from the National Certified Pipe Welding Bureau
- "Welder Certification", What it is - What it isn’t (AWS)
- Chlorine Institute pulls Pamphlet 74 - Guidance On Estimating the Area Affected By A Chlorine Release
- Did you hear about the ammonia release at the IN Food plant that killed six (6) - me either, but EPA has
- 4,400 pound anhydrous ammonia leak @ meat plant (PSSR & Torquing Failures)
- Chlorine Accident Study (Ministry of Ecological and Solidarity)
- Ammonia Refrigeration Accident Study (Ministry of Ecological and Solidarity)
- Seal/Gasket accident study
- Rupture of a cryogenic ammonia tank w/ vapor cloud ignition (1989, USSR)
- "It's just Ammonia" - yep it sure is! (1992 Senegal/SONACOS catastrophe)
- Make sure your "coded welder" certification is NOT out of date (ASME B31.3 and 31.5)
- What does it mean when someone mentions the "VR Stamp" when discussing relief valves?
- What does it mean when someone mentions the "R Stamp" when discussing pressure vessels?
- National Board's NEW Part 4 Cross Reference Cheat Sheet
- Playing "Who's on first, What's on second, I Don't Know is on third" - with EPA's R-134a refrigerant replacement (HFO-1234yf)
- Is your car a traveling PSM covered process?
- EPA Region 1 Increasingly Targeting Ammonia Refrigeration Processes for RMP and GDC Enforcement
- It took two (2) years, but HFO-1234yf is now an NFPA Flammable "4"
- Flaring off NH3 and a few things to consider
- Fatal Hot Work - Tank Explosion (September 2017)
- DHS's Chemical Facility Anti-Terrorism Standards (CFATS) October 2017 Update
- "UPWARD" actually means UP, which is the opposite of down in RV Discharge Design
- Can we have more than the PSM or RMP thresholds on site and not be covered under PSM or RMP?
- NFPA 51B, NFPA 241, and your Fire Watch requirements
- $2.7 Million in Damages from Faulty Sight Glass Valves (BSEE Bulletin)
- OSHA's new publication "Process Safety Management for Petroleum Refineries"
- Part II - BFD Fatality Report on NH3 Refrigeration Fatality (March 2016)
- A sign of the times for the USA and our HAZMAT Facility Siting?
- Niffty infrared video of an NH3 release @ cold storage warehouse (Video)
- EPA's new "Final Rule" Risk Management Program (RMP) (August 2017)
- Two Ammonia Refrigeration Technicians Sustain Corneal Burns
- Draining oil from NH3 refrigeration process flash fire fatality
- BFD Fatality Report on NH3 Refrigeration Fatality (March 2016)
- A PERFECT example of Inventory Management and Inherently Safe Design (CL2 & $220K)
- Georgia's Insurance & Safety Fire Commission issues Pressure Vessel Code violations following Nitrogen Fatality ($302K)
- Steps required to correct or avoid deviation (1910.119(f)(1)(ii)(B)
- DHS CFATS follows suit on "motive power" and application of the standard
- Another WRONG CHEMICAL to the WRONG TANK incident (NH3 to LPG)
- Your OSHA history may just stifle your growth...
- Ammonia Refrigeration FATALITY - Hot Gas Defrost Valving Error
- NC EPA RMP Inspections and Citations (2016)
- Example of how an Initial Start-Up procedure is different (1910.119(f)(1)(i)(A)
- EPA's RMP Program Level 3 Process Checklist For Ammonia Refrigeration Systems
- AIR ALLIANCE HOUSTON’s lawsuit against EPA for delaying the RMP Amendments
- A look into the inner workings of a fatal NH3 release
- GUIDANCE FOR CALIFORNIA ACCIDENTAL RELEASE PREVENTION (CalARP) PROGRAM SEISMIC ASSESSMENTS
- Your Risk Management Plan details are available for the world to see - a little bit of attention could save a lot of embarrassment
- “What’s that Handle For?” A Primer on Lifting Devices (National Board)
- Ammonia Leak Hospitalization (WA-OSHA Presentation)
- "Layers of Protection" simplified
PSM and RMP... Design codes and standards employed - Fatality Alert - Overpressure of an Explosion-Proof Enclosure
- EPA delays the effective date of the RMP Amendments for an additional 20 months
- Washington Board of Industrial Insurance Appeals VACATES ALL of WA-OSHA PSM citations related to 2010 Refinery Explosion that killed 7
- OSHA's CHEM NEP Update by the Numbers (June 7, 2017)
- Hydrostatic Relief done RIGHT!
- "Safety" for Process Safety Managers
- "Nonincendive Equipment" protection technique can be difficult to manage
- Corrosion Under Insulation (CUI) (Video)
- CAL OSHA Standards Board passes new PSM requirements for Refineries
- Anhydrous Ammonia unloaded to Propane Tanks (Wrong Chemical - Wrong Tank)
- FATAL Explosion and Fire at Acrylic Acid Production Facility (Polymerization Reaction in Intermediate Storage Tank)
- A MOC makes a great Halloween Costume…
- The State of MA revises their "Process Safety" standard "527 CMR 33.00: Hazardous Material Process or Processing"
- Even the Chemical Safety Board uses UK's HSE Material
- A PSM Audit finding closure plan may entail a PSM/RMP Investigation
- A pressure vessel service change (Lesson Learned)
- Process Safety is more than a highly hazardous chemical (HHC) and its threshold
- CSB Releases Preliminary Findings into WRONG Chemical - WRONG TANK incident in KS
- EPA's take on Hot Work Definition and Permit Requirements
- "Human Factors" matter in Process Safety... and @ crosswalks!
- Line Break/Process Opening GONE BAD (flammable butylene mixture)
- ASME B31.3 makes it clear that hydrostatic leak testing is PREFERRED
- EPA RMP Amendments proposed delay until February 19, 2019
- OH EPA offers nice "flow chart" for RMP Program Classification
- Process Safety Management Course - Advanced (4/3-4/7/2017) Unpublished
- State of CA ups the Refinery Contractor Safety Training requirements via state Hazardous Materials Management Code
- OSHA's intent with the PSM "retail exemption"
- OSHA, PSM, "Retail", and LOI's
- UPDATE: Final Amendments to the Risk Management Program (RMP) Rule
- 738 pound Chlorine (Cl2 ) Release Investigation Report
- EPA Extends Comment Period on Risk Management Plan Rule
- Right-To-Know Website is BACK thanks to the Houston Chronicle
- It's a bird, It's a plane, no... it's a pressure vessel (BLEVE 2017)
- Pipe Systems - their QA labels and their supports (2015 IMC)
- EPA amended RMP "Availability of information to the public"
- Worst-case release scenarios for toxics and flammables involving the same process
- Yep... it's just ammonia (OSHA Database Accidents)
- Line Break(s) gone bad (Chlorine)
- Is your plant speed limit based on engineering or a whim
- 2017 Seminar Fest Process Safety Manual and ppt (Student Access)
- Aqueous solutions of HCl are NOT covered under the PSM standard regardless of quantities
- EPA delays amendments to the RMP rule
- US CSB Video "Blocked In" (Heat Exchanger failure due to isolation from RV)
- Another PSM/Safety tip from International Mechanical Code (IMC)
- OSHA issues REVISED 2017 National Emphasis Program for PSM Covered Chemical Facilities
- OSHA's original guidance on PSM and "dispersal of inventory"
- Line Breaking (e.g. Process opening) is like handling a gun
- EPA's 3rd Party Audits
- How will the RMP rule impact changes to OSHA’s PSM update? (EPA Letter)
- EPA explains the changes to the FINAL RMP Amendments local emergency response coordination requirements
- EPA clarifies the new "public information" requirements for their FINAL amendments of their RMP Rule
- EPA explains the new Incident Investigation provisions in their Final RMP Amendments
- EPA explains Safer Technology and Alternatives Analysis (STAA)
- EPA explains the new RMP rule Third Party Audit requirements
- EPA explains the new RMP rule provisions COMPLIANCE DATES
- EPA issues two (2) letters regarding Ammonium Nitrate
- U.S. Court of Appeals for the Fifth Circuit agrees that a control room's positive pressurization unit (PPU) is part of a "covered process" (PSM)
- U.S. Court of Appeals for the Fifth Circuit finds that OSHA can't cite for violations that were over 6 months old (PSM)
- Changes to the 2015 IFC impact “Mechanical Refrigeration” requirements in a BIG WAY
- EPA's Amended Risk Management Plan Rule (December 2016)
- A breakdown of EPA's amendments to their Risk Management Plan rule (2016)
- Breaking down EPA's new Emergency Response requirements for RMP facilities
- Breaking down EPA's revisions to the Risk Management Plan (RMP) rule Unpublished
- EPA finalized it's Risk Management Plan Amendments
- 2015 International Fire Code (IFC) and Hotwork Requirements
- AWS updates Specification for AWS Certification of Welding Inspectors
- EPA issues new RMP FAQ - NFPA 4 Criteria
- Just another "government tax" or is 527 CMR 33.00-Hazardous Material Process or Processing going to be enforced Unpublished
- 2016 RMPs Top 10 Lists (By Chemical & Pounds in Process)
- RMP #'s by State
- ASME B31 series for piping - Fluid Service Categories
- OSHA Line Break Incidents and Citations
- EPA recently offered more on "co-location" of two (2) non-connected processes
- The holidays are upon us, so it is time for our piping "holiday inspection" (sarcasm)
- FM Global revises their Hot Work Data Sheet
- OSHA's 1910.119 Appendix A, Sulfur Dioxide (liquid)
- OH EPA offers some RMP Program Level scenarios
- Coast Guard issues Safety Alert regarding “nuisance alarms”, a lesson in process safety as well
- Basic DOT Unloading Requirements SPECIFIC to LPG and NH3 (Class 2) Unpublished
- Report to the University of Hawaii at Manoa on the Hydrogen/Oxygen Explosion of March 16, 2016
- The Importance of Root Cause Analysis During Incident Investigation (OSHA Fact Sheet)
- How well do you know your process piping?
- Enforcement Delay Notice Note: OSHA is not implementing the July 2015 retail exemption memo
- The Use of Metrics in Process Safety Management (PSM) Facilities (OSHA Fact Sheet)
- UPDATE on Chemical Facility Anti-Terrorism Standards Top-Screens and Security Vulnerability Assessments (SVA)
- Senator Boxer (D-CA) sends letter to EPA calling on the agency to strengthen their RMP revisions
- CSB Presentation on West Fertilizer Lessons Learned
- OSHA loses their battle to redefine "retail" in the PSM Standard (1910.119)
- RMP Accident Data (2006-2016)
- Catastrophic Failure of 500 ton Atmospheric Refrigerated Anhydrous Ammonia Tank (2016)
- Can my PSM covered process be a RMP Program 1 process?
- Do I have to count the quantities of my RMP covered chemicals in railcars sitting on my site?
- FATAL Hotwork Explosion @ pipeline station ($1.6 million for failure to follow facility procedures)
- HFO-1234yf refrigerant may end up in New Zealand Refrigerators and Home ACs
- California Governor’s Office of Emergency Services extends CalARP Program 4 written comment deadline
- Can a facility alter its highly hazardous chemical storage practices to avoid PSM?
- OSHA publishes DRAFT "Process Safety Management for Small Business Compliance"
- Ammonia Refrigeration, Diffuser Tank and Uniform Mechanical Code (UMC)
- Ammonia Refrigeration, Diffuser Tank and NFPA 1
- Another example of why our Line Break Permitting should cover MORE than just our PSM/RMP covered process(s)!!!
- Fertilizer Canada has gotten serious about Facility Siting for NH3 Ag facilities!
- NFPA's 2017 Edition of NFPA 70 (NEC) will impact facilities handling Anhydrous Ammonia
- RMP Enforcement Data from Ohio EPA
- EPA announces NEW National Enforcement Initiative: Reducing Risks of Accidental Releases at Industrial and Chemical Facilities (Fiscal Years 2017-19)
- Is the state of IL moving fast enough to improve process safety @ NH3 Ag retail facilities?
- Appropriations Bill Blocks OSHA's efforts to revise the "retail exemption" as it applies to Anhydrous Ammonia @ Fertilizer Distributors
- OSHA Memo - PSM Chemicals and Covered Concentrations of Listed Appendix A Chemicals (July 18, 2016)
- Dow Line Break/Equipment Opening Presentation
- CSB Board Members Adds Preventive Maintenance and Emergency Planning and Response to Most Wanted Safety Improvement Programs
- New twist in DOT unloading/loading and PSM/RMP Threshold Determination
- California Announces Major Regulatory Proposal to Improve Safety at Oil Refineries
- NBIC’s NATIONAL BOARD BULLETIN hits a homerun for process safety practitioners!
- FY 2016 U.S. Chemical Safety and Hazard Investigation Board Management Challenges (EPA Office of Inspector General)
- Managing boilers attached to a PSM/RMP covered process
- Pressure Testing gone bad (Fatality)
- NBIC introduces a NEW Certification Mark for Pressure Relief Valve Certified Testing Organizations
- OSHRC rules that a boiler providing steam used in safety systems is part of the PSM Covered Process
- "Routine Process Openings" can be hazardous as well
- Downloading, Installing, and Running the Chemical Reactivity Worksheet (CRW)
- A baseline for Pressure Vessel Safety in the USA
- ASSE Safety 2016 - Line Break Presentation
- PSM/RMP Application and NFPA 704 Ratings
- UPDATE on OSHA's PSM Revisions (June 2016)
- Congress meddling in PSM and OSHA Outreach Courses again
- CAL-OSHA shares details on NH3 HOT Gas/Oil Draining Valve Error Fatality
- HI-OSHA gives Federal OSHA PSM Inspection duties
- How did you "Class" your PSM/RMP covered process piping?
- Did you ever think about the information collection requirements in the PSM Standard?
- OR-OSHA announce PSM Inspection Selection Protocol (VPP Sites exempted)
- NH3 Fatality - Process Opening/Line Break Gone Bad!
- OSHA PSM Letter – Agricultural Retailers Association, et al. v. United States Department of Labor
- OSHA's behind the scenes political battle with PSM enforcement
- OSHA issue Enforcement Policy Memo to Regional Administrators on "RAGAGEP in Process Safety Management Enforcement"
- OSHA Clarifies the Flammable Atmospheric Storage Tank PSM Exemption and why they seek to change it
- Process Safety Management SER Background Document (May 2016)
- Process Safety Management Small Business Regulatory Enforcement Fairness Act (SBREFA) SER Background Document (May 2016)
- UPDATE on OSHA's PSM Revisions (May 2016)
- Pressure Differential Between Safety or Safety Relief Valve Setting and Pressure Vessel Operating Pressure (NBIC)
- How strong is your MI "Quality Assurance Program"?
- Intrinsically SAFE instrumentation MATTERS (digital pressure gauge caused explosion that severed arm)
- An OSHA PSM or an EPA RMP inspection is NOT a 3-year audit
- What does 527 CMR 33.00: Hazardous Material Process or Processing have to do with the Boston NH3 Fatality?
- A functioning weak roof-to-shell seam on Diesel Tank (Hot Work Fire Video)
- Using a pressure vessel that does NOT carry the ASME Stamp in the state of CA?
- 1998 BLEVE Aniversary
- A part of process safety history ending this week (70 ton CL2 release)
- Proud moment for SAFTENG
- When does a process safety nearmiss become an incident that needs to be investigated
- OSHA's GDC for Nitrogen Pressure Vessel Manifold Failure Fatality
- Pipe flanges, screwed connections, fittings, valves, meters, etc. and our Hazardous Locations
- Inside look at OSHA's desired PSM revisions
- Cost–Benefit Analysis of Proposed California Oil and Gas Refinery Regulations (RAND Corp)
- How safe is your Permit-to-Work management system? (QRA Results)
- Low Pressure storage tank @ brewery catastrophically fails (RD installed upside down)
- Crocker Park Propane Tank BLEVE (Update #4 03/14/16)
- EPA releases Q&A's on Proposed Changes to the RMP Rule
- Free PSM Workshop on April 29, 2016 (WA-OSHA, officially called Department of Labor and Industries )
- What is the REQUIRED FREQUENCY of my relief valve(s) maintenance
- Tying your Maximum Intended Inventory back to your material and energy balances
- A sneak peek @ EPA's Revised RMP Rule (the NPRM)
- OMB approves EPA's NPRM on the Risk Management Plan revisions (Modernization of the Accidental Release Prevention Regulations Under Clean Air Act)
- FM Global offers FREE GUIDANCE on implementing a "car seal" program
- The power of a vacuum (Videos w/ Railcar and Tank Truck)
- OSHA requesting permission to inspect "small businesses" who have PSM covered processes
- Did a terrorist group and anhydrous ammonia just validate DHS's CFATS?
- Does your PSM/RMP utilize “check valves” as a safe guard to PRVENT “reverse flow”? (NRC and API 570)
- Defining our Safety Systems in our PSI
- HAZLOC's and "Fitness Bands" (Part II)
- HAZLOC's and "Fitness Bands" (Part I)
- BEST PRACTICES in Contractor Management (NSC White Paper)
- ASME BPV Manufacturers' Data Reports On-Line Ordering Information
- Catastrophic failure of non-coded pressure vessel (Fatal)
- Managing your HFO-1234yf BLEVE risk (Part 6)
- West, TX Fertilizer Plant Explosion analysis (videos/photos)
- OSHA PSM citations @ chemical manufacturer (Flammables & $66K)
- Failure of Relief System results in two (2) fatalities (WorkSafeBC)
- FRESH AIR intakes for a ventilation system need to be from a source of FRESH AIR!
- Butterfly valves and relief valve line isolation
- Example of IMPROPER welding on pressure vessel(s)
- OSHA's Interim PSM Enforcement Policy (December 23, 2015)
- EPA Risk Management Plan (40 CFR Part 68) revisions being considered
- Process Opening/Line Break Accident due to IMPROPER LOTO (Government of Western Australia)
- Risk Management Plan (RMP) Facilities by the numbers (12/2015)
- Worked Example of how a Category 1 Flammable Gas process can be DESIGNED so as to NOT be a PSM Covered process
- Is “dispersal of inventory” an accepted method to maintain inventories BELOW PSM/RMP Thresholds?
- Runaway: Explosion at T2 Laboratories
- OSHA's PSM Retail Exemption, Anhydrous Ammonia, and 2016 Omnibus Bill
- Anhydrous Ammonia leads RMP 5-year Accident Histories with Injuries
- FM Global UPDATES their Hot Work Fire Statistics involving contractors (2013)
- A chance to hear the reasoning/rationale behind Cal/OSHA's PROPOSED rules for "PSM @ Refineries"
- Excess Flow Valves and the International Fire Code (IFC)
- Legal UPDATE on OSHA's interpretation of a "retail facility"
- EPA memorandum to establish EPA policy on the effect of the OSHA's reinterpretation of the "retail exemption"
- A Few Good Auditors (as adapted from the movie A Few Good Men by Joe Chandler)
- Report of Violation Findings for Third Quarter 2015 (NBBI)
- Review of accidents involving ammonia (Institute For Systems Engineering And Informatics)
- Analysis of Liquid Ammonia Leakage Accidents based on Safety System Engineering Theory
- Explosion of a sulphuric acid tank (H2 Explosion - 2009 France)
- Analysis of Accidents in Chemical Process Industry and Lessons Learnt
- Start-Up Accident - Metal scaffold deck ejected out of cooling tower (PSSR FAILURE)
- HAZARD ALERT - FIRST LINE BREAK (WorkSafeNB)
- Is your HHC/EHS a “Category M Fluid” (ASME B31.3)?
- Chlorine Piping design specs and joinment
- What is NURF in the PSM World?
- Pressure Vessel Failure Study
- OSHA PSM citations @ refinery (Document Control & $77K)
- Is changing the "service" of your pressure vessel a change that requires an MOC?
- Do your pressure vessels design meet RAGAGEP requirements for "pressure differential" between set point and operating pressure? (NB-23)
- CalARP looking to add a PROGRAM 4 for Refineries
- CalARP Regulation DRAFT PROPOSED Amendments for Petroleum Refineries Emergency Response
- Chemical Safety Alert: Safer Technology and Alternatives
- What an Ammonia Vessel inspection and their RVs should look like
- CFATs Program Statistics as of November 2, 2015
- CSB FY 2015 Management Challenges (OIG Report)
- Why Excess Flow Valves FAIL
- FAQs from OSHA on their REVISED PSM Retail Exemption Policy
- NH3 fatality filling nurse tank (Summary Nr: 200513448)
- Could HFO-1234yf have a short live span in our car's AC unit?
- Pressure Vessel Inspections 101
- Gasoline Storage Tank Overfill Explosion (CSB)
- Worked Example of Process Safety Information - “Consequences of Deviation”
- OSHA extends the compliance deadline for the REVISED PSM "Retail" Exemption (10/20/2015)
- Think you have control of your contractors? We may need to think again…
- Material and Energy Balance and "change to facilities that affect a covered process"
- ASME CODE and NBIC CHANGES 2015 EDITION
- What it looks like to go from a Level 2 RMP to a Level 3 RMP
- Refrigerant HFO-1234yf and Flame Retardant Clothing (Part 5)
- Comparing EPA's RMP Level 2 to Level 3 Programs
- What is the real reason for Maximum Intended Inventory?
- Difference in PSI Safe Upper/Lower Limits and SOPs Operating Limits
- Processing Facilities and PHMSA Jurisdiction (w/OSHA)
- Questions and Answers from PSM Webinar Sept. 29, 2015 (OSHA’s Directorate of Enforcement)
- Learnings from a catastrophic release of 24,000 pounds of methyl mercaptan
- FREE Chemical Reactivity Worksheet (NOAA) and 1910.119(d)(1)(vii)
- DHS CFATS - Anhydrous Ammonia Top-Screen extension
- A REAL working example of how OSHA's 1% Rule works
- MOCs and Technology
- DHS CFATS - What needs to be done when a facility is bought or sold?
- Deciphering HHC/EHS Concentrations for PSM/RMP Applicability
- Consolidating two (2) Risk Management Plans into one (1)
- Your RMP and Earthquakes, Floods, Tornadoes and Hurricanes
- EXCELLENT short video on IIAR Pipe Labeling for NH3 Refrigeration
- Refrigerant HFO-1234yf is a PSM HHC with “special or unique hazards” (Part 4)
- Examples of catastrophic failure of NH3 refrigeration vessels caused by stress corrosion cracking (FMCSA)
- Is the Refrigerant HFO-1234yf a BLEVE risk? (Part 3)
- Dutch BLEVE Study (Department of Multi-Scale Physics, Faculty of Applied Sciences Delft University of Technology
- Cal-OSHA PSM citations @ refinery (Flammables & $566K)
- EPA RMP citations for "failure to update RMP every five years and §68.15 Management
- Process Safety irony of the week
- Refrigerant HFO-1234yf is a Flammable "4" in the NFPA 704 Diamond (Part 2)
- Refrigerant HFO-1234yf is a PSM Highly Hazardous Chemical (Part 1)
- Agricultural Retailers Association's Letter to OSHA regarding the "retail exemption"
- Using Purged and Pressurized Enclosures for Electrical Equipment (Hazardous Locations)
- OSHA's PSM Retail Exemption Interim Enforcement Policy
- How does OSHA’s revised PSM “retail exemption” policy impact my RMP?
- OSHA issues PSM Retail Exemption Interim Enforcement Policy
- 2014 Report of Violation Findings on Pressure Vessels and Pressure Relief Devices (NBBI)
- National Board's 2015 First Quarter Violation Report (NBBI)
- Our contractors and their “subs”
- Proposed Regulatory Changes to Improve Oil Refinery Safety (CalEPA)
- Plant Aging Study (UK's HSE COMAH )
- Will our cars soon be miniature PSM/RMP covered processes due to the “mildly flammable” refrigerant they will contain?
- EPA Seeks Input on Modernizing the Risk Management Plan (RMP) Rule
- Making the case my PSM/RMP covered process complies with RAGAGEPs (Vessels)
- EPA RMP vs. CalARP (CA Accidental Release Program)
- OSHA's presentation on RAGAGEP Enforcement from 2015 ASSE
- How could OSHA’s move to EPA’s “1% rule” for mixtures change at facilities handling OSHA PSM HHC mixtures?
- What the heck is "partial pressure" and how do I calculate it for my PSM/RMP mixture?
- OSHA memo on Process Safety Management of Highly Hazardous Chemicals and Covered Concentrations of Listed Appendix A Chemicals (same as EPA's 1% Rule)
- OSHA memo on RAGAGEP in Process Safety Management Enforcement
- Another atmospheric tank over-flow incident with a flammable liquid (CSB)
- Example Contractor Work Permit
- EO 13650 Actions to Improve Chemical Facility Safety and Security (Working Group Update)
- ASSE 2015 Presentation and PSM Inspection Data (2/27/2014 to 3/30/2015)
- Executive Order 13650 - Improving Chemical Facility Safety and Security Webinar Listening Session
- Example Car Seal Program
- A Process Hazards Analysis is NOT an “engineering review” - Part II
- A Process Hazards Analysis is NOT an “engineering review”
- Pipe labeling by way of ASME A13.1
- NH3 Line Break accident
- FATAL failure of an anhydrous ammonia compressor
- Ammonia Line Rupture Kills One Worker, Injuring Two
- Chemical Security Program Statistics as of May 1, 2015
- OSHRC on PSM, Guarding, and HAZCOM from a Refinery NEP
- Is a bollard just a post?
- Excess Flow Valves... Installation, Testing and PM requirements
- DIR Releases Status Report on Process Safety Management Regulatory Oversight of California's Petroleum Refineries
- EPA is getting in the game of issuing citations for NOT doing an MOC on "staffing changes"!
- Shock to the System (CSB Video on Hydraulic Shock in Refrigeration)
- IL Pressure Vessel Inspection Frequency (DRAFT FM Procedure)
- Chemical Security Program Statistics as of March 2, 2015
- Interesting look at some RMP Data
- Cal ARP Regulation Amendments 2015
- Line Break Gone BAD due to IMPROPER LOTO and OSHRC vacates all OSHA citations (not a type-o!)
- Changes in Regulation of Agricultural Anhydrous Ammonia
- Do you “certify” your 3-year PSM/RMP compliance audits?
- Consider the assumptions made during a PHA Facility Siting Assessment (Pipe Bridges)
- RMP Facilities in the United States as of December 2014 (Congressional Research Service)
- Region 5 RMP Presentation (one of the best)
- Anhydrous Ammonia at Refrigeration Facilities Under Scrutiny by U.S. EPA
- A look into what EPA expects in our RMP 3-year audits
- MOCs are much like WORD or EXCEL… they can do so much more than we use them for
- PSM Battery Limit Scenario w/ gas cylinders stored within the same building w/ NO passive fire barrier separation (OSHA LOI)
- ANSI K61.1-1999 Updated and is now CGA 2.1-2014
- RMP Program Level Flowchart (LA-DEQ)
- FM Global Data Sheet beat CSB to punch on Hydraulic Fracturing in NH3 Refrigeration Systems
- Chemical Security Program Statistics as of January 5, 2015
- CFATS Corporate Approach (DHS 1/20/15)
- Boiler Operator Attendance EXCEPTION Requirements now mirror a PSM/RMP style management system
- Anhydrous Ammonia Safety Bulletin - Five Key Lessons to Prevent Hydraulic Shock (CSB)
- Does a facility have an obligation to notify DHS if the facility is closing?
- Dual Stamped pressure vessels
- Safety systems and their functions in our SOPs
- PSM/RMP Refresher Training Frequency is not a 1,094 day vacation from training!
- Another MI Lesson to be learned - Tank Integrity
- UK’s HSE issues guidance on RBI Maintenance Programs
- HHC/EHS UNLOADING reliance on Excess Flow Valves and another lesson on pipe erosion-corrosion
- Congress Passes Legislation to Reinforce Protection and Security of Chemical Facilities
- ANSI Z49.1:2012 Available for FREE Download (pdf)
- Marsh 1974-2013, Large property damage losses in the Hydrocarbon Industry - 23rd Edition
- Another MI learning opportunity with regard to corrosion in piping
- Interesting PSM/RMP nuggets from the 12/11/14 Senate hearing on EO - IMPROVING CHEMICAL FACILITY SAFETY AND SECURITY
- The fundamentals behind “line breaking”
- Christmas eve refinery explosion caused by frozen pipe (Technical Safety Authority of Saskatchewan Executive Report)
- Joint Full Committee Hearing - Oversight of the Implications of the President’s Executive Order on Improving Chemical Facility and Security Committee
- Chemical Security Program Statistics as of November 1, 2014
- UK's HSE Human Factors Briefing Notes
- What is a service class in Chlorine piping?
- Testing for water in your Ammonia Refrigeration Process
- Relief Devices and Condensers in NJ
- Interesting RV replacement schedule for PV’s holding NH3 in WI
- Bench Testing your Relief Valves and IIAR
- CAL OSHA's PROPOSED PSM Standard for Refineries
- OSHA’s revised Injury and Illness Reporting may call for an MOC at PSM/RMP facilities
- Hazardous Locations (HAZLOCs) and Medical Devices
- Catastrophic failure of Ammonia Cryogenic Storage Tank w/ Ammonia Fire (7 deaths and 57 injured)
- How far would you go with the “co-Location” coverage to determine PSM/RMP coverage?
- If this looks familiar... well, you may need some help (Cartoon)
- Some interesting changes coming to CalARP
- What to Expect from a CFATS Authorization Inspection (DHS)
- DHS issues ANPRM for CFATS
- Process Safety and calibrated direct-reading instrument
- 10 years of NH3 and CL2 release data (2004-2014)
- OSHRC decision on PSM Contractor Training and Work Permits
- Purposely Setting a Valve Higher than Nameplate Stamping: Acceptable or Not? (NBBI)
- UPDATE - Anhydrous Ammonia (NH3) Fatality at a NE Co-Op was an UNLOADING ACCIDENT
- CA Ice Rink forced to shutdown by local FD because of failure to comply with CalARP
- EPA's Risk Management Program (RMP) Request for Information (RFI)
- UPDATE on NH3 Fatality... Coroner's Jury Rules on Anhydrous Ammonia Incident
- Flammable Liquids process, PSM, MOC and simultaneous flows
- API Releases three (3) New Standards
- Your RMP "Emergency Contact"
- U.S. EPA Risk Management Plan (RMP) Webinars and Training - RMP*eSubmit Webinars
- Boiler and Pressure Vessel Report of Violation Findings for First Quarter 2014
- Hazards of Hot Work on Vessels/Containers
- Just some random thoughts about "Detectors in my header"
- Catastrophic Failure of a Liquid N2 Storage Tank - BLOCKED IN scenario (Japan, 8/28/1992)
- UK's HSE guidance on failure modes in Refrigeration Processes
- SOP annual certifications and 40 CFR Part 68.200 Recordkeeping (RMP)
- Is your Engine Room capable of withstanding your WCS?
- FREE EPA RMP Training for Ammonia in Ag
- Does changing a Relief Valve on a “Header/Manifold” require a line break permit at your facility?
- RMP*eSUBMIT Users’ Manual 2014 Update
- High Pressure Shutdown Switch Fails - Catastrophic Equipment Failure
- Using MARPLOT to obtain your 2010 Census data for your 2014 RMP UPDATE
- PRESSURE VESSEL GUIDELINES (OSHA 2014)
- Flame Resistance Clothing (FRC) program needs
- Another "Unload to Wrong Tank" Incident (Nitric Acid into Caustic)
- CCPS Interview with OSHA’s Jordan Barab (Video)
- PSM versus TCPA (New Jersey Work Environment Council)
- What is your EPA Risk Management Plan “Hazard Index”?
- Yep, its JUST Anhydrous Ammonia "in Refrigeration" (Part II)
- Excellent Advice from a Relief Valve Manufacturer regarding how to go about establishing Safe Upper Limits
- OSHA’s Request for Information (RFI) regarding their PSM Standard has CLOSED, but here are the comments
- Its all in how you say it... AND its all in how you're heard! How my 12 year old daughter taught me Human Factors
- Plant oil filter failure on compressor causes ammonia leak
- Impact of oxygen-enriched atmospheres on fire behavior (USFA)
- “Our Initial Start-Up Procedure(s) are the same as our Normal Start-up Procedures”... Guess again!
- CFATs newest FAQ Questions (Ammonium Nitrate)
- OSHA asking for permission to inspect PSM facilities with fewer than 10 employees
- Are my Railcars on site covered under RMP? (Sulphur Trioxide and Flammables/ $21,788 w/ $200,000 SEP)
- A look at what RMP Facilities can expect from EPA in 2014
- OSWER Risk Management Program Evaluation Scoping Project (EPA’s path forward in determining who should get an RMP inspection)
- CAA 112(r) Inspections - What to expect & suggestions from the inspectors
- EPA’s Office of Inspector General says Improvements Needed in EPA Training and Oversight for RMP Inspections
- Pipeline fails because deteriorated coating, ineffective cathodic protection, and the failure to detect the corrosion because the pipeline was not inspected or tested after 1988
- PSM Inspection Data UPDATE
- Massachusetts 527 CMR 33.00: Hazardous Materials Process or Processing (UPDATED)
- The 2013 National Board Incident Report (Based on 2002-2008 OSHA Data)
- Relief Valve (RV) Header vs. Directly to Atmosphere
- Another example of "Temporary Operations" in Process Safety
- Final Refinery Safety Report Calls for Greater Collaboration and Oversight to Protect the Public and Employees (CAL-OSHA)
- Another PSM Learning opportunity (Line Break, Safe Work Permit, LOTO, PPE, Pipe Labeling)
- Updating your RMP OCA Populations
- RISK MANAGEMENT PLAN CO-LOCATION GUIDANCE OF NON-INTERCONNECTED REGULATED SUBSTANCE VESSELS (OH EPA)
- Food Processing Company Settles Violations of Chemical Release Reporting Requirements (NH3 Refrigeration)
- Process Safety Operating Procedures and a Certified PPE Hazard Assessment
- Is your facility REALLY prepared for an emergency? (ERT and PSM SOPs)
- Vibration-induced fatigue on process pipework
- Are we "dumbing" down RAGAGEPs to make OSHA's job harder?
- API provides OPEN/FREE access to many of their codes/practices
- How rigorous is your contractor safety evaluation(s)?
- Discharging Pressure Vessel RVs back into process
- INTERIM CHEMICAL ACCIDENT PREVENTION ADVISORY - Design of LPG Installations at Natural Gas Processing Plants
- 2014 Public Listening Session Schedule and Registration Information EO 13650 Improving Chemical Facility Safety and Security
- EPA Region X RMP Training
- Does PSM/RMP standards need a Ultimate Work Authority and Stop Work Authority concepts?
- UPDATE - State of MA Hazardous Material Process or Processing: 527 CMR 33
- HAZCOM labeling changes and your PSM/RMP programs
- De-Rating or Re-Rating a Pressure Vessel
- CSB Draft Report Proposes Overhaul of Refinery Industry Regulatory System in CA and Urges Adoption of the "Safety Case Regime" to Prevent Major Chemical Accidents
- Acting Responsibly? Federal Contractors Frequently Put Workers’ Lives and Livelihoods at Risk
- ASME's Single Certification Mark (new nameplate)
- Training requirements for mechanics repairing and/or testing pressure relief devices
- The 12 things OSHA wants to change about it PSM Standard and its enforcement
- Hydrofluoric Acid (HF) Fatality (TNOSHA)
- CSB follow-up letter to DOT regarding emergency shutdown systems for chlorine railcars
- EPA explains the difference between a PHA and a "Hazard Review"
- PHMSA answers the question... Who regualtes the unloading of ammonia to a process
- First (1st) Public Review of Standard BSR/IIAR 2-201x, Safety Standard for Equipment, Design, and Installation of Closed-Circuit Ammonia Mechanical Refrigeration Systems (11/22/13 - 1/6/14)
- National Board Report of Violation Findings for Second Quarter 2013
- Another example of Catastrophic Pressure Vessel failure
- Key Process Safety Performance Indicators (UK's HSE)
- New Edition of Pamphlet 6, Piping Systems for Dry Chlorine, now AVAILABLE (FREE Download)
- What could your NH3 38,000 pound WCS look like?
- PHA's and "previous incidents"
- Pressure Vessel Accident Rates
- CATASTROPHIC FAILURE of ASME Pressure Vessel (Video and CSB Investigation)
- OSHA is considering revising its Process Safety Management (PSM) standard
- First (1st) Public Review of Standard BSR/IIAR 4-201x, Installation of Closed-Circuit Ammonia Mechanical Refrigeration Systems
- "Temporary Operations" in Ammonia Refrigeration
- Resubmitting an RMP
- RMP WCS and "An enclosed space in direct contact with outside air" (UPDATED 11/7/13 w/ EPA Response)
- Inside an EPA RMP Inspection at a Refinery
- BSEE Releases Panel Investigation Report into Fire and Explosion on Gulf of Mexico Platform (FATAL HOTWORK ACCIDENT)
- What is it? Hint: Think piping RAGAGEP
- Comparison of Tier II, TRI, and 112(r) Requirements
- Which agency (feds, state, county) enforces RMP at your facility?
- NBIC Pressure Relief Device (PRD) Inspection Guide
- Principles for proof testing of safety instrumented systems in the chemical industry (UK's HSE)
- RMP and Population Estimates from 2010 Census Data
- Challenging PHA assumptions during revalidations
- NH3 Refrigeration Auto Purger Design Change
- Are you tired of pressure testing your process piping after the pressure boundary has been breached?
- 3" NH3 Line Failure (video)
- Control Room Management and Human Factors
- PHAs and the consequences of engineering and administrative controls failing
- Chemical Advisory: Safe Storage, Handling, and Management of Ammonium Nitrate
- What is a "Tell-Tale" gauge and why is it significant in process safety
- Pipe RAGAGEPs and Hydrostatic relief
- Is the 1-U form for my pressure vessel really not a PSM requirement?
- OSHRC frowns on OSHA's use of "Internal Reports/Documents" to issue PSM citations
- What do I have to do for material and energy balances?
- Run to failure... Can it be done while achieving process safety?
- The National Board of Boiler and Pressure Vessel Inspectors Report of Violation Findings for First Quarter 2013
- Looking for some technical data for one of your pressure vessels?
- CFATs Program Statistics as of August 1, 2013
- How can I determine if my facility’s wastewater treatment operation meets the Chemical Facility Anti- Terrorism Standards (CFATS) exemption under 6 CFR 27.110(b) for the Federal Water Pollution Control Act?
- "It's just Ammonia" - yep it sure is!
- Executive Order - Improving Chemical Facility Safety and Security
- Passivation... PSM/RMP activity that belongs in the "initial start-up" SOP?
- Making the case my PSM/RMP covered process complies with RAGAGEPs (Piping)
- Emergency Response Program (ERP) requirements differ for PSM and RMP
- Control the amount of scaffolding permitted in a process area?
- The RAND Corporation memo for the CA-OSHA Process Safety Review
- Draft Report of the Interagency Working Group on Refinery Safety - Improving Public and Worker Safety at Oil Refineries
- PHMSA Safety Advisory - Heating Railcars
- EPA Region 10 Top 5 RMP violations
- Preventive Hazard Evaluation for Process Safety (Massachusetts Office of Technical Assistance Advisory)
- Seven Keys to Surviving a Chem NEP Audit (John Newquist)
- Hansen RV's - URGENT PRODUCT SAFETY NOTICE IMMEDIATE ACTION REQUIRED
- OSHA reaches settlement agreement with Food Company to protect workers from NH3
- Answering the question... Can a Relief Valve be installed horizontally?
- RAGAGEPs and "the numbers"
- DHS CFATS Update as of June 6, 2013
- Human and organizational errors are the major cause of equipment failures in in the process industries
- Ammonia Incidents in NY State
- Ammonia Refrigeration FATALITY - Compressor Pump Out Valve
- Runaway reaction fatality explosion (TNOSHA)
- Line Break Fatality @ Refinery (TNOSHA)
- Boiler & Pressure Vessel accidents by year (from NBIC)
- What differentiates a GREAT PSM/RMP audit from a "so-so" audit?
- What is LUP & PADHI and what does it have to do with West Fertilizer?
- How many Program 2 RMPs like West Fertilizer are out here?
- West, TX Fertilizer... a lesson in "process safety" and the "retail facility" exemption?
- EPA Region 1 Letter to Drinking Water and WWTPs regarding Chlorine
- Animation of Fire at Chevron's Richmond Refinery, August 6, 2012
- How could the TX fertilizer plant be a Program 2 RMP?
- Hydrogen Fluoride Study, Report to Congress Section 112(n)(6) Clean Air Act As Amended
- Nonsparking Tools (USFA)
- Emergency Shutdown Systems and Hydrostatic Relief Valves
- OSHA's "hydrocarbon fuel exemption” in PSM
- Facility Siting 101 - Vehicle Barriers around critical equipment (NH3 Tank Damage from Semi - Photos/Layout/RMP)
- What are the requirements when a component in my covered process was built to an OLD "out of circulation" RAGAGEP?
- The CSB and API appear to be at odds on Recommended Practice ANSI/RPI 755, Fatigue Risk Management Systems for Personnel in the Refining and Petrochemical Industries, First Edition, April 2010
- Splitting the hairs of Process Safety (Battery Limits and Changes)
- Potential Issues When Wearing Non-Fire Resistant Base Layers with Outerwear Fire-Resistant Garments
- Guidance on Handling Cases Developed Pursuant to the FRC Enforcement Policy Memorandum
- Transport Company indicted in SC woman's ammonia death (Unloading NH3)
- PSM/RMP Trick Question (Poll)
- A "Manufacturer's Recommended Practice" is a RAGAGEP
- HAZLOCs and Ventilation and Classification
- A flaw with referencing info in PSM/RMP Operating Procedures
- Understanding the requirements of Standard Operating Procedures (SOP)
- OUTSTANDING Process Safety Information Worksheet
- Evaluating your Mechanical Integrity Program effectiveness
- Inside look at EPA's Ammonia Alarm Expectations
- Pressure Vessel Update (NB-132, Revision 8)
- A Flammable Liquid - Line Break Nearmiss LESSON
- OSHA's "Process Opening" Hazard Information Bulletin
- Unloading HAZMATs and PSM/RMP
- Catastrophic failure of RRCar while being steamed (Excess temp leads to exotherm runaway)
- Cargo Hose Rupture and Release of Anhydrous Ammonia During Offloading of a Cargo Tank Motor Vehicle at a Plant (7/15/09)
- Do NOT rely on Excess Flow Valves (EFV)
- Can I count the activation of my safety system as an actual test of the system?
- UPDATE: CCTV video of the Mexico Refinery Explosion on 9/19/12
- Sulfur sticks and ammonia leaks... are you in compliance when using these leak detection devices?
- Hotwork Safety (UPDATED w/ NEW Hotwork data 12/04/12)
- ASME UG-140... Overpressure protection by System Design
- What does ASME Section VIII say about "torquing values"?
- Can a spring-loaded Pressure Safety Valve be installed horitionally?
- OSHA issues PSM citations after run-away reaction results in the hospitalization of 40 workers
- OSHA issues PSM, HAZCOM, Asbestos, BBP, Fire Extinguishers, Walking/Working, Ladders, Guarding, Electrical, GDC, Hotwork,
- Hydrostatic Relief Valves and Propane Systems
- ASME "Lethal Service"
- Third Public Review of Standard BSR/IIAR 7-201x, Developing Operating Procedures for Closed-Circuit Ammonia Mechanical Refrigerating Systems
- Sixth Public Review of Standard BSR/IIAR 5-201x, Start-up and Commissioning of Closed-Circuit Ammonia Mechanical Refrigerating Systems
- Internal Combustion Engines as Ignition Sources
- Evaluation of Health Effects of a Chlorine Gas Release in a Poultry Processing Plant - Arkansas
- RMP reporting requirements, when to update, and how to submit using the new web-based system
- RMP's “Stationary Source” and "Incident to Transportation" exemption challenged
- EPA to audit the CSB????
- PSM Information Collection Requirements
- The infamous "Process Safety Contractor Safety Study" by the John Gray Institute
- Phillips 66 Explosion & Fire - Pasadena, TX 1989
- Non-Routine process opening (e.g. "Line Break")
- EPA Region X's RMP "Managment Plan" Example
- A OSHRC review of PSM Citations following a 32,000 pound release (NH3 Refrigeration)
- Preliminary fire testing of composite offshore pedestrian gratings
- Perfect example of using the "Elimination/Substitution" in the hierarchy of controls as well as IST
- Keep'n it real during the Process Hazards Analysis Unpublished
- Some hazards deserve all four levels of controls! Unpublished
- One of the worst refrigeration accidents rarely mentioned! (2007)
- What is it? (Hint: Common PSM Safe Guard)
- National Board RV Testing Data
- RMP Facilities in the United States as of December 2009
- Re-Submitting your RMP
- Putting Seward, IL 38,000 NH3 release into some perspective
- Can Stress Corrosion Cracking (SCC) occur in Ammonia Piping?
- Flixborough... the beginning of the PSM movement
- VIDEO UPDATE on Fatal HF Release - 5 Dead 18 Injured
- Ohio Fire Code Requirements for Mechanical Refrigeration facilities using Ammonia
- OSHA Enforcement Memo - Use of Flexible Hoses in Toxic Gas Service (10/2/2012)
- What is a RMP management system? (EPA)
- IFC's Performance-Based Design Alternative (PBDA)
- Process Safety and Ohio State Fire & HAZMAT Codes
- Applications and Limitations of Excess Flow Valves
- Ammonia Releases in North Carolina (1993-1997 Data)
- Loss of Containment (LOC) Data
- Liquefied Gas Conversion Chart
- When we claim alarms as "safe guards" in our PHA
- TOSHA cites Refinery $63,000 for Fatal Flash Fire (PSM, LOTO, PPE)
- EPA Region 10 RMP Newsletter- great resource!
- Ammonia Fatality @ Winery
- Amuay UCVE Event Aug 25, 2012
- Process Safety and "Human Factors" (w/ video)
- CCTV Video & photos from Chevron's Richmond, CA refinery fire
- OSHA issues PSM citations to a TX Refinery
- How does OSHA and EPA define "retail establishment" in regards to their "exemptions" from PSM/RMP
- OSHA issues PSM, Explosives, PPE, Machine Guarding, LOTO, Electrical, and Flammable Liquid citations after explosion at a fireworks plant
- Stress Corrosion Cracking of Steel in Liquefied Ammonia Service - A Recapitulation
- When someone tells you Stress Corrosion Cracking (SCC) is not an issue with NH3...
- Corrosion Rates and Remaining Life/Fitness for Service
- Comparison of Piping Inspection Requirements in Refrigeration Industry
- Comparison of Pressure Vessel Inspection Requirements in Refrigeration Industry
- Hydrostatic Relief Devices vs. Qualified Operator, which is required?
- Auditing Process Safety Management Systems
- OSHA issues $111K in PSM Citations following explosion that severely injured worker (PSM)
- Flixborough Explosion (1974)
- (8/25/12 UPDATE from DOT) IMPORTANT NOTICE REGARDING (NH3) AND (LPG) HOSES
- Risks associated with Loading and Unloading HAZMAT
- ANSI/ASME B31 - Standards of Pressure Piping
- The 12 sections of the Boiler Pressure Vessel Code (BPVC)
- EPA fines the US Olympic Park for RMP violations related to their Anhydrous Ammonia refrigeration process
- OR-OSHA changes their PSM applicability to NH3 Fertilizer and the impact it will have on RMP
- EPA Region X RMP/EPCRA Actions April 1-June 30, 2012
- Process Safety and “Critical Utilities”
- Has EPA established a new selection criteria for RMP inspections?
- MI Inspection of Anhydrous Ammonia Vessel (No PWHT)
- Now this is Process Safety Information!!
- August 2012 CCPS Process Beacon - HOTWORK HAZARDS
- Flammable vapour cloud risks from tank overfilling incidents
- Excellent depiction of PSM/RMP Process Arrangements
- Another "Culture" Failure leads to major pipeline incident
- Pressure Testing vs. Leak Testing for Mechanical Refrigeration Processes
- Inherently Safer Design (CSB Video)
- Process Safety, Staffing, and responding to alarms
- PSM Enforcement UPDATE from Region V
- A NON-PSM chemical impacting a PSM covered process
- WA-OSHA latest State Plan to implement PSM CHEM NEP
- “LOPC” of an ammonia pipe in unoccupied refrigerated spaces
- Culpeper, Va. settles alleged environmental violations at water treatment facility (RMP-Chlorine)
- Flammable Liquid and Gas PSM Citations
- What ISA-84 can do for process safety
- Considering failure of engineering controls in a PHA
- National Board Inspection Code vs. API 510
- Process Safety and Hotwork requirements
- Techniques for assigning a Target Safety Integrity Level (SIL)
- Understanding ISA-84
- EPA RMP Q&A on latitude and longitude coordinates (April 2011)
- FREE CCPS Reactivity Management Tool (RMT)
- June 2012 CCPS Process Beacon - Nitrogen – Hazard and Safeguard!
- Ammonia Explosion News Accounts
- EPA announces summary of enforcement actions for Winter 2012
- Does your PSM/RMP included power systems?
- DHS completes the 1000th Compliance Assistance Visit (CAV)
- FREE COPY of Z49.1:2012 Safety in Welding, Cutting, and Allied Processes
- Anhydrous Ammonia Tank Catastrophic Failure
- Relief Valve Maintenance & Testing
- Relief Valve sizing and combustible/flammable storage
- Has PSM driven us to dillute some “engineering standards”?
- Pressure Vessels, MDMT, and Auto-Refrigeration (NBBI)
- Implementation of New ASME Stamp for Pressure Relief Devices
- Bypassing of storage tank safety features
- Compliant with RAGAGEP?
- May 2012 CCPS Process Beacon - Mechanical Integrity of Tubing
- Are we overdoing procedures?
- UK's HSE REVIEW OF CHLORINE INCIDENTS 1992 - 1998
- MAJOR CHEMICAL DISASTERS IN INDIA
- Ammonia Incidents in Oregon from 1993-2007
- Workplace Health and Safety Queensland - Ammonia National Audit Program results
- UK's HSE REVIEW OF AMMONIA INCIDENTS 1992 - 1998
- 2012 April CCPS Process Beacon - Unloading to the wrong tank
- Using the common practice of “Draining Oil Pots” on refrigeration systems to examine the differences between “controlled” and “uncontrolled” releases of ammonia
- An interesting "Facility Change" that fell through the cracks
- The finer points of OSHA’s and EPA’s Management of Change requirements
- EPA cancels their July 2012 Public Access to RMPs
- Taking credit for a building in a WCS under RMP
- Stairs vs. Ladders and Emergency Egress
- March 2012 Update on OSHA’s Refinery & Chemical National Emphasis Programs
- Does your facility “Car Seal” or “Lock Open” Valves? Do NOT use your LOTO Locks!
- A close look at Incident Investigation techniques A MUST READ for ALL Safety Pro's
- Ammonia HAZARD ALERT issued by NC-OSHA in response to a fatal accident involving NH3
- Annual SOP Certifications for PSM/RMP
- VPP Application Supplement for the Sites Subject to the Process Safety Management (PSM) Standard
- Temporary MOC’s and Temporary Electrical Power
- Ammonia and HAZLOC's (join the debate)
- DHS Jack Rabbit CL2 and NH3 Release Testing videos
- Why would my NH3 ventilation discharge need to be a Hazardous Location? Unpublished
- Mechanical Ventilation - General Rules to live by
- The IMPORTANCE of Hydrostatic relief valves in Ammonia Systems
- RMP and Transportation Containers
- RMP Program Level Determination Flowchart (LA-DEQ)
- Summary of the RMP Chemical Exemptions
- 2012 March CCPS Process Beacon - Double Block & Bleed Explanation
- Difference between OSHA’s PSM and EPA’s RMP requirements
- Comparison of RMP and PSM Chemicals and Thresholds
- State of Massachusetts Hazardous Materials Processing regulation (527 CMR 33)
- Challenging the NH3 Refrigeration & Electrical Classification (UPDATED 3/3/12)
- Is the act of loading/unloading a PSM/RMP chemical exempt from OSHA/EPA enforcement?
- Changing your RMP Emergency Contact
- Can a PHA done for OSHA's PSM be used for EPA's RMP Compliance?
- A reverse look at Facility Siting and Change Management
- How many threads of a bolt must be showing outside a nut to meet RAGAGEP?
- Hotwork - Learning from Losses
- Change(s) that REQUIRE a PHA revalidation AND RMP Update
- Interesting RMP Statistics - Where does your process rank?
- PSM Scenario Challenge - Response
- Hotwork Safety
- The advantage of utilizing a Contractor Work Permit
- Ammonia Gas Explosion
- Use of High Visibility Vest in Safety Programs
- Refinery NEP UPDATE (12/5/07)
- NFPA 30 offers some GREAT facility siting for NEW process vessels
- Process Hazards Analysis and “Safeguards”
- “Operator Rounds” in a PSM/RMP Covered Process
- NH3 Unloading Incident (30 Tons Release)
- ASME B31.5 Pressure Testing and Leak Testing Requirements for Ammonia Refrigeration Processes
- AMMONIA SPILLS IN WISCONSIN 1993-2009
- The power of a vacuum (photo)
- Establishing your safe upper and lower limits for FLOWS
- Establishing Safe Upper and Lower Limits
- Key provisions of the PSM Preamble
- Tracking Corrective Actions to closure
- Ammonia release via RV
- PSM, Flammable Liquids, & Secondary Containment
- Current EPA plans call for the re-establishment of internet access to the non Off-site Consequence Analysis (OCA) sections of the RMP database beginning in July of 2012
- OSHA Launches their PSM Covered Chemical Facilities NEP
- Flammable Liquids Tank Integrity Learnings
- Features of successful Safety Management System (SMS)
- Importance of MAINTANING your Explosion Proof Equipment (Video)
- PHA and Loss of Power
- OSHA's Pressure Vessel "Cheat Sheet"
- The Jack Rabbit Test Program Trial Summary - NH3 and CL2 Release Studies
- PSM Battery Limits - it may not be as simple as "Interconnected"
- More OSHA PSM Citations on a NH3 Refrigeration Process (includes NO MOC on personnel changes!)
- Explosion of MDEA Storage Tank
- How strong does my explosion have to be to do damage?
- How did EPA select the list of regulated substances?
- Another valve that needs to be Car-Sealed OPEN
- Vulnerability of oil contaminated fire retardant coveralls
- Contractors and chemical process safety?
- Electrical Classification for Hazardous Locations
- How secure are your safety systems?
- Management of Change (MOC) and Procedures
- Is EPA setting a standard for PSM/RMP Staffing Levels?
- Anhydrous Ammonia Stress Corrosion Cracking (SCC) Incident sends 5 to hospital
- Animation of January 23, 2010 Phosgene Accident
- CFATS Personnel Surety Privacy Impact Assessment is now available
- Truck Drivers being your DOT HAZMAT Attendant and potential safety and health concerns
- What does EPA's RMP "General Duty Clause" actually require?
- Buyer BEWARE regarding offsite Operator and Maintenance training courses
- Process Safety and Security Guards
- HOTWORK Tank Explosion (Video)
- PSM Chemical Plant NEP UPDATE March 2011
- Replacement in Kind... is it really?
- PSM/RMP "co-location" or "proximity" when determing PSM/RMP Applicability
- Worst Case Release Scenario and Severe Weather
- RMP*eSubmit Webinar Presentation
- THE REAL COST of an accident!
- A perfect storm in the making...have we learned our lesson?
- RMP eSubmit Webinar Questions and Answers
- RMP Worst Case Scenario considerations
- Another Example of Torque Requirements - GASKETS
- Torque Examples - Mechanical-Joint Assembly
- Torque Requirements and Process Safety Management
- Fire Watches and their Fire Extinguishers
- PSM and Electronic Management Systems and Emergency Power Systems
- Is Your Welding Hot Work Policy in Compliance (VIDEO - 5 minutes)
- Dangers of Hot Work - VIDEO (14 Min)
- Maintain Process Safety During the Recession (Video)
- Is your Fire Extinguisher Contractor covered under PSM?
- Ammonia HAZARD ALERT issued by NC-OSHA in response to a fatal accident involving NH3
- New Leading and Lagging Indicators of Process Safety Performance
- When is Flame Retardant Clothing (FRC) Really required?
- PSM Operating Procedures Survey Conducted
- Is OSHA Targeting Ammonia Refrigeration & Chlorine water treatment processes in their new PSM NEP?
- States with RMP accidents causing at least one off-site Death
- EPA's General Duty Clause for RMP
- More on EPA's General Duty Clause
- Top 10 RMP Chemicals by On-Site Quantities
- Refinery Heat Exchanger Failure Fatality
- Concurrent Operating Procedures…Emergency Shutdown and Start-Up after ESD
- Some GREAT PHA Observations from one of the best in the business
- Some GREAT Process Safety Observations from one of the best in the business
- How do you define a PSM/RMP contractor and what does your evaluation process look like?
- NH3 Releases occuring in NY state from 1993-98
- Difference in Emergency SOPs and Emergency Response Plan
- Unloading Hoses and PSM/RMP
- IMPORTANT NOTICE regarding NH3 and LPG hoses
- Hot Work Requirements and Combustible Dusts
- Hot Work Preparation and OSHA Requirements
- Hot Work Safety and learning from others costly errors
- Better be thinking MOC before you do RBI
- Mechanical integrity management of bulk storage tanks
- Trick Question or legit question for PSM Compliance? Contractor Evaluations and PRCS Rescue Evaluations
- What are "Temporary Operations" in regards to PSM Operating Procedures 1910.119(f)(1)(i)(C)
- The difference between a MOC and PSSR
- Staffing and Management of Change
- What is a RAGAGEP?...and what it is NOT
- Ventilation...Can I use it to declassify a HAZLOC?
- Missed Preventive Maintenance Inspections/Tests
- Emergency Shutdown (when does it get activated)
- Car Seal Program and Relief Valves
- How to use your PHA to write your SOPs
- Starting point for PSM Facility Siting when dealing with Flammables (updated with LPG on 8/12/12)
- Is your Diking in your PSI and MI
- Tips when performing PHA's and how Chemical Process Safety should be viewed
- Buying a used PSM/RMP facility or used equipment for PSM/RMP
- Report reveals fundamental management flaws lay behind Buncefield disaster
- UPDATE on Chemical Facility Anti-Terrorism Standards (CFATS)
- CSB Releases Case Study on Fatal 2008 Accident at a Tire and Rubber Plant
- Car Seal Programs and how they operate
- Flaw in NH3 Emergency Ventilation Design?
- Managing your Relief Valves
- "Lessons Learned" potentials from Japan's Nuclear Problems
- Liquid Penetrant Examination (NBBI)
- Guidance for Conducting Risk Management Program Inspections under Clean Air Act Section 112(r)
- LOPA and SIS/SIL
- Valves installed backwards?
- What is the difference between an update and a correction to a risk management plan? (EPA)
- 2010 SECTION VIII — DIVISION 1 NONMANDATORY APPENDIX M - INSTALLATION AND OPERATION
- Post Weld Heat Treating (PWHT) failure
- ASME and Hot Bolting and Half Bolting Procedures
- PSM and RMP (e.g HAZMAT) Pipe Supports... how many and how far?
- Management of Organizational Change (OSHA Letter to RAs)
- EPA Can Improve Implementation of the Risk Management Program for Airborne Chemical Releases (EPA OFFICE OF INSPECTOR GENERAL)
- Not enough water is a bad thing and too much water is a bad thing in Anhydrous Ammonia Processes
- Process Hazards Analysis Techniques (Methodolgies, Resources, and Time)
- Are there any RMP recordkeeping requirements?
- Rupture Disc between Pressure Vessel and Relief Valve (and after the RV)
- OSHA's position on Hydrostatic Relief Valves and Ammonia Refrigeration Processes
- EPA's RMP and Program 3 NAICS #'s
- Catastrophic Failure during pneumatic pressure test
- Brittle Fracture (Catastrophic) Failure during HYDROTEST of Propane Bullet
- What is a process? (CALARP explanation)
- Fire Watch for your roofing contractor may have a 2-hr requirement
- Massive Leak of Liquefied Chlorine Gas (Henderson, NV 1991)
- What does "relief system design basis" mean?
- Response to an NH3 leak leads to serious exposures and missed shifts
- Cellular Phones and Other Risks in Classified Areas (Bureau of Ocean Energy Management)
- A look back at the first NFPA 51B committee meeting (Philidelphia, PA. May 21-25, 1962)
- The BASICS on PRESSURE VESSEL SAFETY (OSHA)
- 5,700-gallon hydrochloric acid (HCl) storage tank ruptured during filling
- OSHA Q&A on PSM Compliance (CPL02-02-045, 1994)
- Process Safety Management Meer Decision (OSHRC)